Mr. Ramesh Natarajan has over four decades of experience in the domain of lead acid battery designing, manufacturing, testing, marketing, and servicing with a special focus on trouble shooting peculiar problems. His continuing passion for learning about lead acid batteries and enthusiasm to share technical details related to batteries, chargers, and the various equipments which use batteries, has resulted in this venture, comprising of a series of Podcasts. His website www.RameshNatarajan.in also has Articles, FAQ's and Videos in addition to the contact details. Your comments and suggestions are most welcome.
In every process-oriented industry, we invest heavily in technology, automation, and quality systems.
Yet one of the biggest causes of quality issues often has nothing to do with machines or materials.
It is the gradual drift away from “Standard Operating Procedures” (SOPs)—often by the most experienced employees who believe they know a “better” or “faster” way.
Have you experienced situations where overconfidence or informal shortcuts compromised quality? How does your organization ensure that SOPs are consistently followed while still encouraging continuous improvement?
Having spent over 42 years in the lead-acid battery industry, I have witnessed how seemingly insignificant deviations from SOPs can eventually lead to inconsistent quality, increased warranty claims, higher manufacturing costs, and dissatisfied customers.
Experience is invaluable, but it should strengthen SOP compliance—not replace it.
In my latest podcast, I share why SOPs are much more than documents—they are the collective wisdom of an organization, built on years of experience, trials, failures, and continuous improvement.
I also discuss practical ways organizations can strengthen SOP compliance without discouraging innovation.
I would love to hear your thoughts on this topic.
SHARE YOUR FEEDBACK
How do we balance environmental responsibility with industrial competitiveness?
Because true sustainability is achieved not by making business difficult, but by creating regulations that reward compliance, encourage investment, and ensure a level playing field for every stakeholder.
The lead-acid battery industry has already demonstrated that a mature circular economy is possible. The lithium-ion industry is now building its own recycling ecosystem. Policymakers have a unique opportunity to learn from the strengths of both technologies and create regulations that accelerate sustainability without compromising industrial growth.
After all, the future of energy storage will not belong to a single battery chemistry. Different applications require different technologies, and each plays an important role in India's journey toward a cleaner and more sustainable future.
SHARE YOUR FEEDBACK
In this episode of my podcast, I share a real-life case study from a recent visit to the automotive battery industry.
A manufacturer was experiencing many warranty claims due to positive grid corrosion. To solve it, they strengthened the grid by adding extra horizontal and vertical wires.
The corrosion issue improved—but a new set of problems emerged.
One solution had triggered a chain of unintended consequences.
When we stepped back and investigated the problem scientifically, we discovered that the real issue wasn't the grid design at all. The original corrosion problem was resolved—without redesigning the battery.
This experience reinforced a lesson that applies far beyond batteries:
Never treat the symptom before understanding the cause.
In engineering, and in life, solving one visible problem without identifying its root cause often creates several new ones.
A systematic, holistic approach almost always leads to a simpler, more effective, and more economical solution.
I hope this episode provides useful insights for professionals in battery manufacturing, quality, R&D, and process engineering.
I'd love to hear your thoughts:
Have you ever seen a "solution" create more problems than the original issue?
SHARE YOUR FEEDBACK
In this inspiring episode of The Write Inheritance, industrial marketer Bejoy Peter sits down with Ramesh Natarajan, well-known author and battery industry expert to explore the powerful connection between writing, influence, and legacy.
From factory floors to life as a best-selling author, Ramesh shares how his journey through the world of batteries sparked stories that charge minds and move hearts. Together, Bejoy and Ramesh unpack the creative process, the discipline of writing amidst demanding careers, and why every professional - no matter their field - has a story worth telling.
Expect witty insights, honest reflections, and a few “aha” moments that will make you rethink what your words can leave behind.
Because in the end, ideas fade but what you write, lives on.
SHARE YOUR FEEDBACK
“Bolt it, or burn it?”
That’s the question I explored in my latest podcast episode.
Both bolt-on and weld-on cell traction batteries have their pros and cons — but the real difference shows up in:
Most people think bolt-on cells are “better and convenient,” but do they realize the equalization step can make or break the battery’s life?
Listen in as I explain why ease of service doesn’t always mean better performance.
SHARE YOUR FEEDBACK
🔋 What does it really take to succeed in battery manufacturing?
It’s not just about chemistry and machinery.
In my latest podcast episode, I discuss 11 powerful (and often overlooked) guidelines that separate thriving battery businesses from the ones that quietly disappear.
This isn’t your typical technical talk — it’s about the real challenges, the silent killers of profitability, and the strategic decisions that matter most.
Whether you're a manufacturer, entrepreneur, or industry enthusiast, this episode will give you insights you won't find in textbooks.
I'd love to hear your thoughts after listening.
⚡ Let’s spark a conversation.
SHARE YOUR FEEDBACK
Bubbles on Pasted Plates… but why?
Everything looked normal.
•Same paste formula.
•Same raw materials.
•Same paste chemical additives
•Same machine settings.
But over 50% of the plates were getting rejected. Right after pasting. Before even reaching the drying oven.
The QC team tried everything—tweaking the mix, rechecking materials, and recalibrating equipment. Still, the problem persisted.
👉 Then came a phone call. And a video.
🔍 What followed was a surprising discovery
🎧 In this case study, I walk you through a puzzling situation from a battery factory floor where logic, observation, and fresh eyes led to a surprising yet straightforward fix.
To hear an engaging narrative, please tune in to this episode of my podcast.
SHARE YOUR FEEDBACK
Battery manufacturers specify the end-of-discharge voltage based on battery design and application.
Any discharge below the end of the discharge voltage is termed a deep discharge. Deep discharges, especially when more frequent, lead to battery capacity loss and degradation of the active material. Batteries subjected to deep discharges fail prematurely.
In the case of lead-acid batteries, deep discharges damage both the positive and negative electrodes.
Sporadic and infrequent low voltages for a short period caused by a high current drawn from the load cannot be considered deep discharge.
To understand the phenomenon of deep discharge, please tune in to this episode of my podcast, available on various streaming platforms.
SHARE YOUR FEEDBACK
Electric vehicles, or EVs as they are more popularly known, are a sunrise sector with a lot of government encouragement so that car buyers shift to EVs from Internal Combustion Engine vehicles. Internal Combustion Engine vehicles are referred to as ICE vehicles.
EV buyers are lured by the fuel cost savings that will accrue to them when they buy an EV.
However, any fuel cost savings accrued to an EV owner have to cover the
Regarding Total Cost of Ownership, the savings accrued after these expenses are covered can be considered real savings.
Operational savings accrued every month are, at best, an eyewash.
This podcast episode also dwells upon other issues, such as battery recycling and vehicle resale costs.
Another unmissable episode for all EV users, dealers, and battery manufacturers.
To hear this enlightening episode, please tune in to this episode of my podcast.
SHARE YOUR FEEDBACK
Did you know that Lithium-Ion batteries are not similar to lead-acid batteries in terms of safety and handling procedures?
The popularity of lithium-ion batteries has resulted in the spawning of many dealers, traders, and assemblers of cells and modules. This is a good development, but many entrepreneurs are unaware of the risks associated with lithium-ion batteries.
Hence, I considered doing this podcast episode focusing on the facilities to be incorporated in the battery rooms, keeping safety in mind.
I have touched upon the main aspects to consider when designing a battery room, and I hope this list is as comprehensive as possible.
Lead acid battery manufacturers and dealers must listen to this episode.
To hear this informative episode, please tune in to this episode of my podcast.
SHARE YOUR FEEDBACK
Send us a Text Message.
Lead-acid batteries, a process-oriented product, is not as simple to manufacture as it seems.
Send us a Text Message.
The lead-acid battery industry is going through turbulent times.
All battery manufacturers must sharpen their negotiation skills to remain in business. How to do it, is the question.
Send us a Text Message.
In today’s episode, I have a dear friend, Mr. Achim Lulsdorf, to discuss an important aspect of battery manufacturing.
Your response to the previous two episodes featuring Mr. Achim has been fantastic, and I’m sure you’ll benefit from listening to him today as well.
In a previous episode, I highlighted the importance of battery charging. That was in April 2023 ‘Secret Revealed – The Key To Long-Lasting Batteries’.
However, we’ve both realized that battery formation still doesn’t receive the attention it deserves from manufacturers. Many high-quality batteries perform poorly in the field or have a shortened lifespan due to neglect during the final stage-battery commissioning charge or initial charging.
Mr. Achim and I believe this critical aspect of battery manufacturing needs more focus and proper resources. We therefore decided to do this episode.
Mr. Achim has served as the CTO of Hammond Industries and the R&D Chief of Exide India. He is a busy international consultant, constantly traveling and often away from his base in the USA.
I love podcasting with him, but securing his time is difficult.
Mr. Achim has over 34 years of extensive experience in the field. I greatly admire his willingness to share his knowledge of lead-acid batteries.
Send us a Text Message.
It gives me great pleasure to inform you that my dear friend Mike - Dr. Michael McDonagh, decided to contribute to my podcast. During our conversation, he generously shared a wealth of his expertise on GEL batteries.
Dr. Michael McDonagh is a battery industry veteran from Wales in the UK. He completed his PhD in Metallurgy and Materials Science in 1977. That same year, he joined Crompton Batteries, marking the beginning of his distinguished career in the battery industry.
Since then, he has played several roles in the battery business, including worldwide consultant, and has made major contributions to the battery industry. He and I first met in 1998.
Dr. Michael McDonagh is currently the technical editor of BEST magazine, an international periodical focused on batteries and associated topics.
This episode includes his thoughts and responses to the following questions, as well as a few others.
Send us a Text Message.
Lead-acid batteries, that last long and perform well need good-quality active materials. Active materials have to be made using good-quality Lead Oxide.
Lead-acid batteries, a sustainable product, conforming to a circular economy are made using recycled lead.
Dive into the fascinating world of battery technology with our latest podcast episode!
Don't miss out on this informative episode! Click on the link below just now to elevate your knowledge of battery technology.
For fifty episodes, I have tried to be your trusted navigator unraveling the mysteries of batteries with my expertise and experience. From the fundamental principles to the latest innovations, each episode has been a captivating journey, offering invaluable knowledge and practical insights to enthusiasts, professionals, and curious minds alike.
Through engaging discussions, expert interviews, and informative deep dives, 'Batteries Demystified' has not only educated but also inspired its audience, fostering a deeper appreciation for the pivotal role lead acid batteries play in our daily lives and the future of technology.
As I commemorate this milestone, let me extend my heartfelt gratitude to your enduring support at all times. Here's to fifty episodes and to many more electrifying adventures ahead with 'Batteries Demystified!'
Are you sure that the grids you use are suitable for pasting?
What are the parameters to be monitored & controlled at various stages of mixing and pasting and flash drying?
How important is the temperature of the mix at various stages of mixing?
What are the minimum and maximum temperatures of the paste mix?
Is the paste mix to be continuously cooled or should it not be cooled throughout?
What must the moisture levels and temperature of the pasted plate be as it exits the flash dryer?
For answers to all of the above and a lot many more questions – listen to this podcast episode.
To get in touch with me please click on:
www.rameshnatarajan.in
आज का पॉडकास्ट एपिसोड सुनें जिसमें बताया गया है कि बैटरी डिजाइनिंग और परीक्षण के समय तटस्थ इलेक्ट्रोड का उपयोग क्यों किया जाना चाहिए।
यह एपिसोड पॉजिटिव से नेगेटिव एक्टिव मटेरियल निर्धारण के अनुपात के संबंध में मामले पर केंद्रित है।
यह सुनिश्चित करने के लिए विषय पर विस्तार से चर्चा की गई है कि के एक्टिव मटेरियल असंतुलन के कारण बैटरी की विफलता से बचा जा सके।
यह एक एक्टिव मटेरियल के रूप में इलेक्ट्रोलाइट की भूमिका भी बताता है।
इस मनोरम एपिसोड से न चूकें, जो अन्य एपिसोड से अलग होते हुए भी अत्यधिक जानकारीपूर्ण और दिलचस्प है।
Listen to today's podcast episode which explains the reason why a neutral electrode must be used at the time of battery designing and testing.
The episode dwells on the matter as regards the ratio of positive to negative active material determination.
The topic has been discussed in detail to ensure that the failures of batteries due to an imbalance of active material can be avoided. It also explains the role of electrolyte as an active material.
Don't miss out on this captivating episode which though different from other episodes is highly informative & interesting.
To get in touch with me please click on:
www.rameshnatarajan.in
Listen to today's podcast episode which clarifies the reasons for the failure of active material filling in tubular bags/gauntlets.
The episode dwells on the various reasons for the variation of filling of active materials and suggests measures to be taken to manufacture good quality tubular plates.
The topic has been discussed in detail to ensure that the failures of batteries due to inconsistent plate quality can be avoided.
Don't miss out on this captivating episode which is highly informative & interesting.
To get in touch with me please click on:
www.rameshnatarajan.in
Listen to today's podcast episode in which I share my thoughts on the subject of the survival of lead-acid batteries.
The episode dwells on the hot topic of discussion that bothers lead acid battery manufacturers. A topic that crops up whenever the battery manufacturers meet.
The question is – Will lead acid batteries survive the era dominated by Lithium-ion?
Please do share your thoughts on this subject. Your responses have always been motivating and I look forward to your feedback and suggestions.
Don't miss out on this captivating episode which is highly informative & interesting.
To get in touch with me please click on:
www.rameshnatarajan.in
Listen to today's podcast episode which clarifies the reasons for failure of batteries due to bursting of tubular bags/gauntlets.
The episode dwells on the various reasons for failure and lists out the requirements of various characteristics of a good gauntlet. The outline of the process of manufacture of gauntlets also forms a part of this episode.
The topic has been discussed in detail to ensure that failures of batteries due to bursting of Tubular Bags/Gauntlets can be avoided. Don't miss out on this captivating episode which is highly informative & interesting.
To get in touch with me please click on:
www.rameshnatarajan.in
Listen to today's podcast episode as we clear the confusion as regards warranty & guarantee. This podcast episode is for the battery user as much as it is for the battery manufacturer and dealer.
The questions posed and answered are –
& many more.
We've discussed the topic in detail and tried to clear the subject with the intention of addressing the customer's pain points. Don't miss out on this captivating episode which is in an FAQ format.
To get in touch with me please click on, www.rameshnatarajan.in
Listen to today's mind-boggling podcast episode as we delve into the baffling claims for warranty replacement of batteries. This is another case study similar to the earlier one on the mysterious case of the Pasting Machine.
The questions are –
We've gone deep inside to the bottom of the problem and the conclusive solution is bound to leave you amazed and entertained!
Don't miss out on this captivating story that ends with an unexpected solution to a problem that should not have cropped up in the first place.
To get in touch with me please click on:
www.rameshnatarajan.in
During my tenure at UNIK, (a company that manufactures machines for battery manufacturers) I had an interesting encounter with a battery manufacturer who purchased one of our pasting machines. Initially, everything ran smoothly, but when they ramped up production, the machine took an unexpected turn. Imagine a seemingly perfect pasting machine suddenly behaving oddly at noon...
Join me on this intriguing podcast as I delve into a real incident that left most of us astonished! Stay tuned till the end to uncover the peculiar behaviour and the unexpected turns that unfolded during this gripping encounter.
To get in touch with me please click on:
www.rameshnatarajan.in
You are surely making an excellent-quality stationary battery.
Are you still handling a lot of customer complaints, service requests, and warranty claims?
Are these warranty returns eating up a major chunk of your profits?
Do you feel frustrated after all the hard work and efforts that you have put in when you are saddled with, all these avoidable claims and loss of earnings?
To get in touch with me please click on:
www.rameshnatarajan.in
सील्ड मेंटेनेंस फ्री बैटरियों का निर्माण फ्लडेड इलेक्ट्रोलाइट वेंटेड टाइप पारंपरिक लेड एसिड बैटरियों के निर्माण जितना आसान नहीं है।
हो सकता है कि बैटरी को सावधानी से असेम्बल किया गया हो
• बैटरी प्लेटें वजन की एकरूपता
• असेंबली की उचित पिच
• विभाजकों का एक समान संपीड़न
• सही बस बार की मोटाई और चौड़ाई
आदि आदि।,
उपरोक्त सभी के बावजूद आपको अभी भी वारंटी संबंधी समस्याएँ हो सकती हैं।
इस समस्या का समाधान खोजने के लिए मेरा पॉडकास्ट सुनें।
मुझसे संपर्क करने के लिए, कृपया नीचे दिए गए लिंक पर क्लिक करें:
www.rameshnatarajan.in
मेरे पॉडकास्ट के इस एपिसोड में, मैं बैटरी निर्माण की एक महत्वपूर्ण प्रक्रिया के बारे में बात करूंगा। यह प्रक्रिया इतनी महत्वपूर्ण है कि इस प्रक्रिया के दौरान जरा सी भी लापरवाही बैटरी की विफलता का कारण बनती है। यहां तक कि इस प्रक्रिया में गलती के कारण उत्कृष्ट सामग्री के साथ इकट्ठी हुई बैटरी भी विफल हो जाती है।
बैटरी का प्रदर्शन और जीवन दोनों ही इस प्रक्रिया पर काफी हद तक निर्भर हैं। वास्तव में, यदि इस प्रक्रिया को ठीक से नहीं किया गया तो सर्वोत्तम बैटरियां क्षतिग्रस्त हो सकती हैं।
इस प्रक्रिया की एक महत्वपूर्ण विशेषता को समझने के लिए अंत तक सुनें।
यह 'सफलता का गुप्त नुस्खा' यह सुनिश्चित करेगा कि आप एक लंबे समय तक चलने वाली बैटरी बनाएं जो अच्छे प्रदर्शन की गारंटी दे।
यह एपिसोड स्ट्रीमिंग प्लेटफॉर्म की एक विस्तृत श्रृंखला पर उपलब्ध है। कृपया निम्न में से किसी एक लिंक पर क्लिक करें:
मुझसे संपर्क करने के लिए कृपया नीचे दिए गए लिंक पर क्लिक करें:
www.rameshnatarajan.in
Manufacture of Sealed Maintenance Free batteries is not as easy as the manufacture of Flooded Electrolyte Vented type conventional lead acid batteries.
The battery may have been assembled with care as regards
but it can still create problems in service leading to warranty related issues. Please listen to this episode of my podcast to understand why and to find a solution to the problem.
This episode is available on a wide range of streaming platforms and you can click on one of the below links:
To get in touch with me, please click on the link below:
www.rameshnatarajan.in
Processing of filled tubular plates is an operation not given its due importance. It is necessary for manufacturers to understand how battery life and performance can be affected due to a casual approach in this department.
Improper processing of filled tubular plates:
A scientific approach to this often-neglected process is very much required.
Mr. Avnish Arora, a veteran from the battery industry who is now a consultant to the lead acid as well as the lithium-ion battery manufacturers, ensures with his pertinent and probing queries, that the various issues related to this process are clarified in an easy to understand and fundamental manner.
This episode is available on a wide range of streaming platforms. Do tune in to this episode to understand the fundamental reactions taking place during pickling, which has been explained in a simple manner.
To get in touch with me please click on the link below:
https://linktr.ee/rameshnatarajan
In this episode of my podcast, I shall be talking about an important process of battery manufacture. This process is so important that any neglect during this process leads to battery failure. Even batteries assembled with excellent materials fail due to a mistake in this process.
Battery performance & life both are dependent to a great extent on this process. In fact, the best of batteries can get damaged if this process is not carried out properly.
Listen till the end to understand an important characteristic feature of this process.
This ‘secret recipe for success’ shall ensure that you make a long-lasting battery which guarantees good performance.
To get in touch with me please click on the link below:
https://linktr.ee/rameshnatarajan
मेरे पॉडकास्ट की इस कड़ी में मैंने सौर फोटोवोल्टिक अनुप्रयोगों के लिए लंबे समय तक चलने वाली लीड एसिड बैटरियों का विवरण दिया है और अच्छे प्रदर्शन के लिए किन डिजाइन मापदंडों पर विचार किया जाना चाहिए।
यह अक्सर देखा गया है कि एक बैटरी जो यूपीएस एप्लिकेशन में उच्च निर्वहन धाराओं का सामना करती है और सी10 रेटिंग पास करती है, सौर एप्लिकेशन में शानदार रूप से विफल हो जाती है।
यूपीएस बैटरी और सोलर बैटरी में वास्तव में क्या अंतर है?
पॉडकास्ट का यह एपिसोड बताता है कि सौर अनुप्रयोगों के लिए बैटरी कैसे बनाई जाए जो उत्कृष्ट प्रदर्शन प्रदान करती है और लंबे समय तक चलती है।
कृपया मुझसे संपर्क करने के लिए नीचे दिए गए लिंक पर क्लिक करें:
https://linktr.ee/rameshnatarajan
माझ्या पॉडकास्टच्या या एपिसोडमध्ये मी सोलर फोटोव्होल्टेइक ऍप्लिकेशनसाठी दीर्घकाळ टिकणारी लीड ऍसिड बॅटरी चांगली कामगिरी करण्यासाठी कोणते डिझाईन पॅरामीटर्स विचारात घेतले पाहिजेत याचे तपशीलवार वर्णन केले आहे.
हे अनेकदा लक्षात आले आहे की UPS ऍप्लिकेशनमध्ये उच्च डिस्चार्ज करंटचा सामना करणारी आणि C10 रेटिंग पास करणारी बॅटरी सोलर ऍप्लिकेशनमध्ये आश्चर्यकारकपणे अपयशी ठरते.
यूपीएस बॅटरी आणि सोलर बॅटरीमध्ये नेमका काय फरक आहे?
सोलर ऍप्लिकेशनसाठी बॅटरी कशी बनवायची जी उत्कृष्ट कार्यप्रदर्शन देते आणि दीर्घकाळ टिकते ते पॉडकास्टच्या या भागात स्पष्ट केले आहे.
माझ्याशी संपर्क साधण्यासाठी कृपया खालील लिंकवर क्लिक करा:
https://linktr.ee/rameshnatarajan
Stationary tubular plate lead acid batteries which pass the C10 test in the laboratory sometimes fail at site when used in solar photovoltaic applications. A lot of cases of batteries not getting recharged or not lasting out the long warranty of 5 years are reported.
The same design battery works well in a UPS application though the current drawn is higher, since UPS batteries are used generally for 3 to 5 hours despite being rated at the same C10 capacity.
Stationary batteries used for UPS as well as solar applications are both made with Tubular Positive plates and Pasted Negative plates. At times the operating specific gravities of electrolyte used, are also the same. As and when stationary batteries are made in SAN transparent containers, we observe that the recommended specific gravity of operation for both UPS as well as Solar Photovoltaic use is 1.240.
Why do the batteries fail in solar photovoltaic use?
In this episode of my podcast, I have outlined as to what needs to be done to make a good stationary battery for solar photovoltaic application.
To get in touch with me you can click on https://linktr.ee/rameshnatarajan
This episode of the podcast, I am in conversation with Shrinivas Patil highlighting the following:
This podcast is in English and shall benefit:
engineering students,
start-ups in the EV segment,
battery manufacturers and assemblers,
EV manufacturers and
*battery or EV-related industries
Please do send me your response and to get in touch with me please click on the following link: https://linktr.ee/rameshnatarajan
लीड एसिड बैटरी रूम डिज़ाइन एक ऐसी चीज़ है जिसे बैटरी में आग लगने के कुछ मामलों के बाद महत्व मिला है। लीड एसिड बैटरी सुरक्षित और व्यापक रूप से उपयोग की जाती हैं। भूमि और भवन की लागत बढ़ गई है और क्षेत्र की कमी ने समस्याओं को बढ़ा दिया है।
कृपया मेरे पॉडकास्ट के इस एपिसोड को ट्यून करें ताकि बैटरी रूम को डिजाइन करते समय विचार किए जाने वाले 8 महत्वपूर्ण मापदंडों को समझा जा सके।
अधिक पॉडकास्ट सुनने के लिए, बैटरी से संबंधित वीडियो देखने के लिए और बैटरी पर मेरी बेस्टसेलर पुस्तक खरीदने के लिए कृपया नीचे दिए गए लिंक पर क्लिक करें:
https://linktr.ee/rameshnatarajan
ലെഡ് ആസിഡ് ബാറ്ററികൾ ടോപ്പ് അപ്പ് ചെയ്യുന്നതിന് നല്ല നിലവാരമുള്ള വെള്ളം ഉപയോഗിക്കേണ്ടതിന്റെ ആവശ്യകതയെക്കുറിച്ചാണ് ഈ പോഡ്കാസ്റ്റിൽ ഞാൻ സംസാരിക്കുന്നത്.
ഉപയോഗിക്കുന്ന വെള്ളം വാറ്റിയെടുത്തതോ ധാതുവൽക്കരിക്കപ്പെട്ടതോ ആയ വെള്ളമാണ് ശുപാർശ ചെയ്യുന്നത്. നമ്മൾ വാറ്റിയെടുത്ത വെള്ളമോ മിനറലൈസ് ചെയ്ത വെള്ളമോ ഉപയോഗിക്കുന്നില്ലെങ്കിൽ എന്ത് സംഭവിക്കും? വിവിധ മാലിന്യങ്ങൾ ബാറ്ററി പ്രകടനത്തെയും ജീവിതത്തെയും എങ്ങനെ ബാധിക്കുന്നു?
എന്റെ പോഡ്കാസ്റ്റിന്റെ ഈ എപ്പിസോഡ് ശ്രദ്ധിക്കുകയും rameshnkailad@gmail.com എന്ന വിലാസത്തിൽ എനിക്ക് എഴുതി നിങ്ങളുടെ ഫീഡ്ബാക്ക് നൽകുകയും ചെയ്യുക.
അത്തരം കൂടുതൽ പോഡ്കാസ്റ്റുകൾ കേൾക്കാനും ബാറ്ററികൾ, ചാർജറുകൾ, ഇലക്ട്രിക് വാഹനങ്ങൾ എന്നിവയുമായി ബന്ധപ്പെട്ട വീഡിയോകൾ കാണാനും ദയവായി എന്റെ വെബ്സൈറ്റ് www.rameshnatarajan.in സന്ദർശിക്കുക.
यदि आप लीड एसिड बैटरी उपयोगकर्ता, सर्विस इंजीनियर, रखरखाव विभाग के कर्मचारी या डीलर हैं - तो यह पॉडकास्ट एपिसोड आपके लिए है।
यह एक गलत धारणा है कि सेल या बैटरी को अतिरिक्त पानी से भरना स्वीकार्य है और किसी भी मामले में ऐसा अतिरिक्त पानी बह जाता है।
यह अतिरिक्त पानी बैटरी को कैसे नुकसान पहुंचाता है और इस तरह के टॉपिंग के हानिकारक प्रभावों को पॉडकास्ट के इस एपिसोड में समझाया गया है। बैटरी जीवन और प्रदर्शन दोनों पर प्रतिकूल प्रभाव पड़ता है। विभिन्न स्ट्रीमिंग प्लेटफॉर्म पर पॉडकास्ट सुनने के लिए कृपया ट्यून इन करें।
अपनी टिप्पणियों और सुझावों के साथ मुझे लिखने के लिए आपका स्वागत है। संपर्क विवरण वेबसाइट www.rameshnatarajan.in पर उपलब्ध है
आप मुझसे https://linktr.ee/rameshnatarajan पर भी संपर्क कर सकते हैं...
If you are a Lead Acid battery manufacturer and are interested in learning the importance of battery plate paste mixing, then this podcast episode is for you.
Am sure you want to know as to
Please listen to this episode for an answer to all the above questions and understand this important aspect to enable you to make a better battery.
You are welcome to write to me with your comments and suggestions. The contact details are on the website www.rameshnatarajan.in
If you are a Lead Acid battery user or manufacturer or dealer, and are interested in learning about battery room design specifications, then this podcast episode is for you.
Am sure you want to know as to
Please do listen to this episode for an answer to all the above questions and understand this important aspect to enable you to have a safe and clean battery room.
You are welcome to write to me with your comments and suggestions. The contact details are on the website www.rameshnatarajan.in
If you are a Lead Acid Battery user, service engineer, maintenance department personnel or dealer – this podcast episode is for you.
It is a misconception that topping up of a cell or battery with extra water is acceptable & in any case such extra water flows out. How this extra water damages the battery and the harmful effects of such a topping up is explained in this episode of the podcast. Both battery life and performance are adversely affected. Please do tune in to listen to the podcast on various streaming platforms.
You are welcome to write to me with your comments and suggestions. The contact details are on the website www.rameshnatarajan.in
You can also contact me on https://linktr.ee/rameshnatarajan
If you are a Lead Acid battery user or manufacturer or dealer – this podcast episode is for you.
Am sure you want to know as to, why a 10-hr. rate tubular stationary battery, which delivers 10 amps for 10 hours
Please do listen to this episode for an answer to all the above questions and understand this characteristic behavior of batteries. Battery capacity and rate of discharge is not a linear relationship.
You are welcome to write to me with your comments and suggestions. The contact details are on the website www.rameshnatarajan.in
In this episode of the podcast, I have outlined the 15 steps that a traction battery service engineer can run through as and when he visits any traction battery user site.
Based on the inputs he gets, or observations he makes, he can address the problems if any, in a better manner.
Please note that, maintenance and care of the battery in service is a routine activity to be carried out by the battery user as per the battery manufacturer’s instructions. Unfortunately, in most of the cases, this routine activity is not done properly.
As a service engineer representing the battery manufacturer, he can run through this checklist of 15 steps outlined in this episode, as and when he visits any site for service.
You can click on one of the links below to contact me or listen to more episodes of my podcast or see YouTube videos pertaining to batteries or buy the Amazon No.1 Bestseller Book Battery Demystified:
https://linktr.ee/rameshnatarajan
&
www.RameshNatarajan.in
In this episode of the podcast, I have with me an expert in sales Mr. Ravichandran who regularly conducts a lot of training programs for industries. He is also an author, whose book, “7 Value Drivers For Success In Sales” is an Amazon No 1 Bestseller.
Mr. Ravichandran has dwelt on the 3 challenges in sales, the ways of overcoming these challenges, the importance of social media, the concepts of TCO & FAB and various other matters. He has clarified the role of Sales, Business Development & Marketing and how these are different though inter related. He has covered CRM and other similar terms and their importance in this episode.
You can click on one of the links below to contact me or listen to more episodes of my podcast or see YouTube videos pertaining to batteries or buy the Amazon No.1 Bestseller Book Battery Demystified:
https://linktr.ee/rameshnatarajan | www.RameshNatarajan.in
In this episode of the podcast, I shall make an attempt to address the often asked question:
ARE LITHIUM ION BATTERIES USED IN ELECTRIC VEHICLES SAFE?
Many of my friends from the Lead Acid battery industry keep asking
If these batteries are safe, certified for use, sold so widely, fitted to electric vehicles by original equipment manufacturers – then why are so many fires especially in in two wheelers being reported on a regular basis?
Please do listen to this short podcast to hopefully understand the reasons for the incidents of fire and understand whether the EV batteries are safe.
You can click on one of the links below to contact me or listen to more episodes of my podcast or see YouTube videos pertaining to batteries or buy the Amazon No.1 Bestseller Book Battery Demystified:
https://linktr.ee/rameshnatarajan | www.RameshNatarajan.in
In this episode of the podcast, I shall dwell on the various reasons as to why there is a need for periodic topping up of water in the lead acid stationary batteries used in the following applications:
The reasons for need of more frequent topping up has also been spelt out. Whilst a periodic topping up is understandable – at times the need for topping up is more than usual.
This podcast helps the listener to understand the fundamental causes of unusual dry out of water. The battery user can avoid the need for more frequent topping up by taking necessary steps at the opportune moment and thereby get more life out of the battery.
You can click on the link below to contact me or listen to more episodes of my podcast or see YouTube videos pertaining to batteries or buy the Amazon No.1 Bestseller Book Battery Demystified:
https://linktr.ee/rameshnatarajan
My guest Mr Vijay Manchanda is very upbeat about the prospects of Lithium-Ion batteries in the MHE segment though he does admit that Lead Acid batteries shall continue to be sold for quite some time.
The customer preference in his market though - is clearly in favour of Lithium Ion, according to him.
Please do listen to his compelling views and you shall appreciate his understanding of the market. He has painstakingly built up his organisation on strong foundations as regards the MHE segment in South Africa. The confidence with which he answers all the queries posed to him, makes the entire episode interesting and I am sure it shall keep all the listeners engrossed.
Please note that the Q & A session starts after approx. 3mins and 30 seconds of introduction and initial discussions.
In this episode of the podcast, I shall dwell on the various reasons as to why deep cycling lead acid batteries need equalizing. The frequency of equalising charge and the importance of equalising has also been addressed. I shall also explain as to why the battery should not be used with one or more lagging cells, especially when it is not very old and still has sufficient service life available.
Although an example of a traction battery has been considered, the details discussed are relevant for the golf cart battery, e rickshaw battery, aerial work platform battery and scrubber battery. The example of discharge current details for a certain power demand are approximate and conveyed for easy understanding.
You can click on the link below to contact me or listen to more episodes of my podcast or see YouTube videos pertaining to batteries or buy the Amazon No.1 Bestseller Book Battery Demystified:
https://linktr.ee/rameshnatarajan
इस कड़ी में हम यह समझने की कोशिश करेंगे कि डीप साइकलिंग लेड एसिड बैटरियों को इक्वलाइजिंग की आवश्यकता क्यों है। हम यह भी समझेंगे कि बैटरी विशेष रूप से नई होने पर एक या अधिक लैगिंग सेल के साथ प्रयोग क्यों नहीं किया जाना चाहिए?
हालांकि ट्रैक्शन बैटरी के एक उदाहरण पर विचार किया गया है, गोल्फ कार्ट बैटरी, ई रिक्शा बैटरी, एरियल वर्क प्लेटफॉर्म बैटरी, स्क्रबर बैटरी और ट्रैक्शन बैटरी के लिए चर्चा किए गए विवरण प्रासंगिक हैं।
मुझसे संपर्क करने या अमेज़न नंबर 1 बेस्टसेलर बुक बैटरी डिमेस्टिफ़ाइड खरीदने के लिए आप नीचे दिए गए लिंक पर क्लिक कर सकते हैं:
https://linktr.ee/rameshnatarajan
आज के एपिसोड एक दिलचस्प केस स्टडी है।
पोडकास्ट की इस कड़ी में मैं एक ऐसे मामले के बारे में बात करने जा रहा हूं जो वाकई बहुत हैरान करने वाला था।
यह एक विचित्र मामला था जहां रैंडम लेड एसिड बैटरी के बैटरी विभाजक (separators) क्षतिग्रस्त हो रहे थे।
यह सभी बैटरियों में नहीं हो रहा था, इसलिए यह समझना बहुत मुश्किल था कि खराबी बैटरी विभाजक (separators) में थी या कुछ निर्माण प्रक्रिया दोष के कारण था।
आपको यह एपिसोड अंत तक सुनना होगा, .......यह समझने के लिए ..... कि separators के केवल कुछ बैटरियों में खराब होने का विचित्र कारण क्या था।
बैटरी वितरक (Battery Distributor) द्वारा रिपोर्ट की गई इस गलती के कारण वित्तीय नुकसान हुआ और वारंटी के दावे तब तक बढ़ते रहे ........ जब तक कोई समाधान नहीं मिल जाता।
यह ईमानदारी से एक आकस्मिक खोज थी ..... जिससे समस्या का समाधान हुआ।
जैसा कि मैंने पहले उल्लेख किया था कि यह एक आश्चर्यजनक खोज थी और इसलिए मैंने इस अनुभव को एक केस स्टडी के रूप में आपके साथ साझा करने के बारे में सोचा।
मुझे उम्मीद है कि आप इस प्रकरण से एक अलग दृष्टिकोण प्राप्त कर सकते हैं और मैं उन सभी लोगों को विशेष रूप से धन्यवाद देना चाहता हूं जो अपनी प्रतिक्रिया के साथ मुझसे जुड़ रहे हैं।
मुझसे संपर्क करने के लिए या इसी तरह के पॉडकास्ट सुनने के लिए या मेरी अमेज़न नंबर 1 बेस्टसेलिंग किताब Batteries Demystified खरीदने के लिए कृपया नीचे दिए गए लिंक पर क्लिक करें:
https://linktr.ee/rameshnatarajan
पॉडकास्ट की इस कड़ी में मैंने लीड एसिड बैटरी में विस्फोट या आग लगने के 8 प्रमुख कारणों को सूचीबद्ध किया है विभिन्न कारणों को समझने के लिए कृपया इस प्रकरण को सुनें |
मुझसे संपर्क करने या अमेज़ॅन नंबर 1 बेस्टसेलर पुस्तक बैटरियों डेमिस्टिफाइड खरीदने के लिए कृपया नीचे दिए गए लिंक पर क्लिक करें:
https://linktr.ee/rameshnatarajan
Lead acid batteries are very safe and usually there are no reasons for a battery catching fire or exploding due to a fault in the chemistry of these batteries.
There are a few occasions of fire due to thermal runaway in the case of sealed maintenance free batteries. However, the vented type flooded electrolyte lead acid batteries are relatively much safer with very few cases of explosion or fire.
The cases of fires in the case of Electric Vehicles wherein Lithium-Ion batteries are used has put the spotlight on battery fires and safety related issues.
Please do listen to this episode of the podcast to hear the eight major reasons due to which a Lead Acid battery explodes or catches fire.
To get in touch with me or buy the Amazon No 1 bestseller book please click on the link below:
https://linktr.ee/rameshnatarajan
ലിഥിയം അയോൺ ബാറ്ററിയുടെ വരവോടെ ആളുകൾ ബിഎംഎസ് എന്ന പുതിയ പദം കേൾക്കാൻ തുടങ്ങി.
ലെഡ് ആസിഡ് ബാറ്ററിയിൽ ഘടിപ്പിച്ചിരുന്ന ഉപകരണമായിരുന്നില്ല അത്.
എന്റെ പോഡ്കാസ്റ്റിന്റെ ഇന്നത്തെ എപ്പിസോഡിൽ ഞാൻ വിശദീകരിക്കാൻ ശ്രമിക്കാം.
ഈ എപ്പിസോഡ് ഇനിപ്പറയുന്ന പോയിന്റുകൾ വിശദീകരിക്കുന്നു:
1. നല്ല BMS സവിശേഷതകൾ
2. ബിഎംഎസ് തരങ്ങൾ
3. ബിഎംഎസിന്റെ പ്രവർത്തനങ്ങൾ
4. ബിഎംഎസിന്റെ പരിമിതികൾ
लिथियम आयन बैटरी (Lithium Ion Battery) के आगमन के साथ
लोगों ने एक नया शब्द बीएमएस (BMS) सुनना शुरू कर दिया है।
यह लेड एसिड बैटरी (Lead Acid Battery) में फिट होने वाला
उपकरण नहीं था।
अपने पॉडकास्ट के आज के एपिसोड में समझाने की कोशिश करूंगा।
यह एपिसोड निम्नलिखित बिंदुओं का विवरण देता है:
1. अच्छी बीएमएस विशेषताएं
2. बीएमएस के प्रकार
3. बीएमएस के कार्य
4. बीएमएस की सीमाएं
എന്താണ് സൾഫേഷൻ? എപ്പോഴാണ് ബാറ്ററി സൾഫേറ്റ് ചെയ്യുന്നത്? സൾഫേഷൻ എപ്പോഴും മോശമാണോ? ഒരു ബാറ്ററി സൾഫേറ്റ് ആണെന്ന് എങ്ങനെ അറിയാൻ കഴിയും? ഇവയ്ക്കെല്ലാം ഉത്തരം ലഭിക്കുന്നതിനും സൾഫേഷനുമായി ബന്ധപ്പെട്ട കൂടുതൽ ചോദ്യങ്ങൾക്കും ഈ എപ്പിസോഡിലേക്ക് ട്യൂൺ ചെയ്യുക.
अजीब लेकिन सच है......मेरा मतलब है सच्ची कहानी जो मैंने इस हिंदी पॉडकास्ट एपिसोड में साझा की है।
यह एपिसोड एक पेस्टिंग मशीन की सच्ची कहानी है जो रोजाना सुबह 9 बजे से 11.00 बजे तक काम करती थी और आश्चर्यजनक रूप से हर दिन दोपहर 12.00 बजे के बाद चिपकाई गई प्लेट नहीं बनाती थी।
क्या आप इसका कारण अनुमान लगा सकते हैं कि मशीन ने इतने अजीब तरीके से व्यवहार क्यों किया?
इस तरह के व्यवहार का कारण मशीन उपयोगकर्ता को तब तक परेशान करता रहा जब तक कि इस तरह के व्यवहार का कारण आखिरकार पता नहीं चल गया।
शुरू से अंत तक की पूरी यात्रा को मैंने अपने पॉडकास्ट - बैटरीज डेमिस्टीफाइड के इस एपिसोड में मैप किया है।
If you are a Lithium Ion battery user or an Electric Vehicle owner – this podcast episode is for you.
Please do listen to this episode for an answer to all the above questions and similar questions.
You are welcome to write to me with your comments and suggestions. The contact details are on the website www.RameshNatarajan.in
These were some of the queries posed by Mr. Ramesh Natarajan, in this episode of the Podcast, to Mr. Sunil Gopalan, the founder director of MEL Services, Pune, INDIA.
लीड एसिड बैटरीज में सल्फेशन क्यों होता हैं ?
क्यां सल्फेशन हमेशा बुरा होता हैं ?
कैसे पहचाने की बैटरी सल्फेटेड हैं ?
ये जानने के लिए इस पॉडकास्ट एपिसोड जरूर सुनिए...
It is important to top up batteries with demineralised or deionized or distilled water on a periodic basis. It is important not to use tap or bore well water which may contain impurities detrimental to battery life.
Please listen to this episode to understand how Chlorine, Iron, Calcium, Copper and various other components in normal water affect battery life as well as performance over a period of time.
Battery manufacturers and traders of batteries can share this podcast with the battery users.
Please listen to this episode and do write to me with your comments and suggestions. The contact details are on the website www.RameshNatarajan.in
A battery charger is no longer a device which is to be considered as simple equipment that converts electrical energy to chemical energy to transform the active materials of the plates to its active state.
With the increasing cost of power and the battery charging department consuming a lot of power it is imperative to specify chargers correctly at the time of purchase. In this episode of the podcast we have with us Mr. Girish Adkar who is an expert on chargers with over 25 years of experience in the field of battery chargers and battery testing. He presently heads the operations of CMW Technologies – Germany in India and South East Asia region.
In this episode Mr. Adkar tells us - how to use the chargers effectively, the various methods of battery testing, the connections not recommended, the pitfalls to avoid during charging and discharging batteries, cost saving techniques etc.
Please listen to this episode and do write to me with your comments and suggestions. The contact details are on the website www.RameshNatarajan.in
In this episode the main reason for low backup in E Rickshaw and other deep cycle lead acid batteries and the importance of charging with special focus on the ‘specific gravity adjustments related to temperature’ is revealed. The equalization of cell specific gravities with correction factor related to temperature is a factor often overlooked at the time of dispatch and this can be a major reason for avoidable warranty claims.
You are welcome to write to me with your comments and suggestions. The contact details are on the website, www.RameshNatarajan.in
Sulfation is a necessary part of the operation of lead acid batteries and is a phenomenon which is less understood. The various types of sulphation and the problems due to sulphation when a battery is misused have been clarified. The characteristic signs of sulphation have also been explained.
You are welcome to write to me with your comments and suggestions. The contact details are on the website, www.RameshNatarajan.in
In this episode, Mr. Clint Beutelschies the Vice President Global Sales of ENTEK battery separators speaks on the company's vision. He also speaks about his association with Mr Hans Raj Agarwal's company M/s Hi Tech Insulators which sells battery separators under the SOFAR brand in India.
You are welcome to write to me with your comments and suggestions. The contact details are on the website, www.RameshNatarajan.in
In this episode, Mr. Achim Lulsdorf speaks on the critical contribution of paste additives - the essential expanders for negatives and the performance enhancing additives for positive paste mix.
Mr. Achim Lulsdorf is the technical advisor of the Expander division of Associated Electrochemicals Pvt Ltd, a company based in India which has a team of young and dynamic professionals.
You are welcome to write to me with your comments and suggestions. The contact details are on the website, www.RameshNatarajan.in