Stuff You Should Know About Oil and Gas Production: Recent Episodes
Kimray
Stuff You Should Know about Oil and Gas Production is an educational show featuring enlightening conversations and helpful tips about producing oil and gas. This podcast is produced by Kimray, an industry-leading manufacturer of oil and gas control equipment.
Energy companies are setting aggressive goals to lower the emissions of natural gas into the atmosphere at their wellsites. But figuring out how to do this is very challenging.
A typical producer has many different types of valves and controllers designed by many different companies, and now they must figure out whether these products emit, and if so, how much.
Recently an energy consultant reached out to us from Canada. He works for a company that helps producers determine their emissions on their sites. He has a huge Excel spreadsheet of products that he doesn't know anything about, and he needs to know how the EPA views these products.
In this ep, Jordan walks through how we answer this question for Kimray pneumatic products.
Resources
- Valve Actuator Gas Volume Chart
- Emissions Solutions
Stuff We Like
Jordan: The movie Peanut Butter Falcon
Curtis: Thunder / NBA Playoffs
Energy producers use temperature controllers to control temperature inside heated vessels like reboilers and heater treaters.
In this ep, Kyle walks us through a handful of things you should know about temperature controllers.
Resources mentioned:
- How to Repair, Test, and Calibrate a Temperature Controller
- How a Burner Management System Works
Stuff We Like
- Kyle: Visit a Kimray Store!
- Curtis: Run with Horses by Eugene Peterson
Greg Chambers walks us through how natural gas producers use glycol pumps to optimize their gas dehydration systems.
Resources mentioned:
Video: Gas Dehydration System Overview
3 Types of Glycol Filtration
How to Repair a Kimray Glycol Pump
Stuff We Like
"Our National Pastime" by Kevin Deyoung
Curtis has a brush with the grim reaper and Kyle walks through how energy producers use float-operated liquid level controllers on separators and other liquid accumulators.
Resources mentioned:
How to Install a Gen 3 Liquid Level Controller
How to Repair a Liquid Level Controller
Stuff We Like
Kyle: Welding
Curtis: MealPrepManual.com
Jeff Port walks us through Kimray's OG product—the gas pressure regulator.
Resources mentioned:
What is a Back Pressure Regulator?
What's the Difference between a Back Pressure and Pressure Reducing Regulator?
Eliminate Emissions from your Regulator with this Simple Conversion
Stuff We Like
Jeff: Chili Crisps
Curtis: Walking
Energy producers around the globe use High Pressure Control Valves for processes like separation and pressure reduction.
In this video, we’re going to look at what producers find so useful about this valve.
Resources
- High Pressure Control Valves
- How to Reverse Your Topworks
- How and Why to Use Compressed air to Power Your Control Valves
Stuff We Like
Jordan: Hoopla
Curtis: Walking
As the sole path for oil and water to leave a production vessel, dump valves are critical to any upstream operation.
In this ep, Kyle shares 5 things you should know about Lever Operated Liquid Dump Valves.
Many energy producers are looking for ways to manage and ultimately decrease the natural gas emissions on their well sites.
In this ep, we’ll help you identify 5 products may be emitting and offer some simple steps you can take to convert them to zero emission.
Resources
Kimray Emissions Solutions
Daniel Beck and friends from DistributionNOW join us from ADIPEC 2023 in Dubai to discuss MENA production trends.
Connect with Nick, Paul, and Daniel on LinkedIn.
Brady Holster joins us from Wichita Falls to talk about Liquid Level Switch.
Topics include:
- Using a level switch as a primary controller
- How easy it is to test the level switch
- How to and why to change the level switch from direct to indirect
- How to check the filter
- How a Kimray video gets made
Resources mentioned:
Pneumatic Liquid Level Switch
How a Liquid Level Switch Operates
Will and Jeff cover:
- How to safely use compressed air in your burner management system
- Differences between the Gen 2 and a Gen 3 liquid level controllers
- Kimray's options for reducing emissions on a well site
- Tricks to maximizing the life of your valves and control equipment
Resources mentioned in this ep:
- Kimray Emissions Solutions
- How to Safely Reduce Emissions in your Pneumatic BMS
- Check out the Gen 3 Liquid Level Controller
Jet setters Chase Hendley and Greg Chambers catch us up on the international upstream oil and gas industry. Topics include:
- Why paper is worth more than metal
- Working with government entities vs. private operators
- Who has better beef ribs — Odessa or Kuwait?
- How Louisiana is like a foreign country
- The importance of good supplier-producer communication
Resources mentioned in this episode
- 3 Keys to Selecting the Right Valve Elastomers
- Valve Seat Material Guide
Recommendations
- Chase: The Green Chile Double CheeseBurger (with egg on top) at El Coyote in OKC
- Curtis: Sauted peppers and onions on everything
- Greg: Empathy
Connect with Chase Hendley or Greg Chambers on LinkedIn.
Enjoy this wide-ranging conversation with Justin Overstreet, where we cover:
- The street-cred you get from growing up in Midland
- Texas baseball
- A program he created to rescue derrick workers
- Advice on building an impactful career in the energy industry
- The key to holding yourself and others accountable
- Oilfield tech and how industry has changed in the last 20 years
Recommendations:
- Justin: The show Peaky Blinders and the book Extreme Ownership by Jocko Willink
- Kyle: Buying land
- Curtis: The story "Giant Man" on This American Life (Ep. 351, Act Four)
Learn more about Wildcat Oil Tools and connect with Justin on LinkedIn.
Jordan and Kyle answer a question from Tulsa about bench testing valves for pressure decay a questions from Brazil about options for -22F production fluid.
Resources mentioned
- Catalytic Heaters
- Control Valve Pilots
Recommendations
- Kyle: Why Olympic Curling Stones are So Expensive
- Jordan: Haunted Cosmos podcast
- Curtis: "Down withe the Shine" by the Avett Bros
- Denny: Station 11 Soundtrack
Will and Jordan answer customer questions about the K-factor for a flow meter, master repair kits, mounting an actuator horizontally, how much supply pressure a valve needs from an air compressor, and choked flow.
Resources mentioned:
- What Causes Choked Flow?
- Back Pressure Regulator with Outside Supply
- Flow Meters
- New Master Repair Kit Codes
Will and Curtis are in OKC while Ryan is in Ft. Worth at Super Dug 2023 (possibly wearing a cape) for this conversation about liquid level control.
Topics Include:
- Vertical vs. horizontal separators
- Replacing vs. repairing the pilot on a level controller
- The life-changing experience of hearing a pop-off valve
- What happens when you over-pressure a vessel
- Customers' favorite part the new Gen 3
- Displacer sizes in a level controller
Recommendations:
Curtis: Video about Mining for Lithium in Chile
Will: Guardians of the Galaxy 3
Ryan: Tennis
Kristen Hincke, VP of ESG for Flogistix, joins us to talk about vapor recovery, greenhouse gas emissions, and why it's critical to be proactive on ESG.
Topics include:
-
Advice for energy industry suppliers about navigating ESG conversations
-
How to provide ongoing ESG education to internal teams
-
Tips for getting started on an ESG report
Links mentioned in this episode:
- Flogistix
- Kristin on LinkedIn
- Kimray's Emissions Solutions
- Jeff, Denny, Curtis on LinkedIn
Recommendations:
- Kristin: Scott Tinker’s Ted Talk and Alex Epstein’s books
- Jeff: OERB webinars
- Curtis: Liberty Energy’s Chris Wright interview
- Denny: Best mini-golf courses in America
Ryan and Will answer common customer questions:
- Where can I find a valve's CV?
- Can you disconnect the R2L from the valve body?
- Can you use the same displacer with the new Gen 3 liquid level controller we used with a Gen 2?
- What is Kimray doing to help producers lower their emissions?
- Is bending tubing a science or art?
Oilfield veteran Tommy Bruce joins us from Odessa to address some control valve misconceptions and what producers in the Permian and Delaware Basins are doing to lower their emissions.
Resources mentioned in this episode:
https://kimray.com/training/eliminate-fugitive-emissions-your-back-pressure-regulator-simple-conversion-0
https://kimray.com/training/control-valve-sizing-3-likely-symptoms-oversized-control-valve
https://kimray.com/training/limit-emissions-non-venting-pneumatic-control-valves
Jordan and Kyle answer customer questions about emissions within a dehydration system, brackets, and what to do when sand washes out your valve.
We are joined by Brad Remley of Baseline Energy to discuss well site energy needs, opportunities for electric power in locations where infrastructure is limited, ESG, and the new Top Gun movie.
Resources mentioned in this episode:
- Baseline Energy
- Connect with Brad Remley on LinkedIn
In this bonus episode, Producer Denny discusses the myriad things he learned researching for our video A Short History of Oil: 1700-1870.
Kyle Andrews and Ryan Spangler answer 5 customer questions:
- Why would I need two glycol pumps on a dehydration system?
- What is Kimray doing to address emissions concerns?
- Why are your lead times so long right now?
- How is the new Gen 3 level controller different than the Gen II?
- What kind of training does Kimray provide?
Resources mentioned in this episode:
- Kimray.com/gen3
- Kimray.com/emissions
Mike Fick joins us to discuss liquid level control and how a new product was developed to help producers achieve precise interface in their separation equipment.
Resources mentioned in this eposide:
Kimray.com/gen3
Ryan Spangler joins us to discuss BS&W—what it is, how it's measured, and what producers do with it.
https://kimray.com/training/what-bsw-oil-production
Jeremy French joins us to talk oil emulsions. Topics include:
- When you drill a well, what all comes out of the ground?
- How are oil emulsions formed?
- What's the difference between oil-in-water and water-in-oil?
- What is an “immiscable” well stream?
- What is Mayonnaise?
Resources mentioned in this episode
- What is an Oil Emulsion?
- 6 Ways to Separate an Oil and Water Emulsion
- Chemistry Class with Garrett Lee | Ep. #41
Our friends on the YouTube have questions, and we're here to answer them. In this ep, Jordan and Kyle get into how to establish a set point, Canadian crude, and how to repair a spring-loaded BPR without losing a digit. Also: Dinosaurs!
Resources mentioned in this episode:
Kimray's YouTube Channel
Types of Crude Oil
How to Repair a Spring-Loaded Back Pressure Regulator
Kimray Repair Tools
In this ep. we cover the ten most common applications for a back pressure regulator, including on separators, VRUs, with liquids, and in emissions-free zones.
Resources mentioned in this episode:
10 Applications for a Back Pressure Regulator
This was a fun one! Kyle and Jordan explore underground caverns, Delrin cages in Lever Operated Valves, and explain what NOT to wear if you're on a Kimray video.
- Email a question to Jordan and the Product Applications Team: prodtechsupport@kimray.com
- CCT8 Trunnion Assembly
Kyle and Jordan discuss the 4 types of oil & gas reservoirs, how they are produced, and what unique challenges producers face with each type.
How the Most Common Types of Reservoir are Produced
Molly Determan, COO of the Energy Workforce & Technology Council, joins us to discuss the labor shortage, recruiting, oil and gas TikTok, ESG, and why it's a great time to start a career in the energy industry.
Check out Energy Workforce & Tech Council
Connect with Molly on LinkedIn
Fugitive emissions are a growing focus in the oil and gas industry, and producers are being tasked with dramatically reducing their emissions.
Today we’re going to talk about some quick, simple steps you can take to prevent emissionsfrom escaping your controllers.
- What are fugitive emissions?
- Where and why potential leaks are happening?
- What is preventative maintenance?
- Preventative maintenance in areas you may not think.
Resources mentioned in this episode:
Kimray Emissions Solutions Page
Repair kits that can be installed on sealing surfaces in our control products include:
- Trunnion Assemblies
- Lever Operated Dump Valves
- Regulators
- High Pressure Control Valves
- Temperature Controllers
- Weight Operated Dump Valves
Jordan and Trent tackle the following customer questions:
- What is the optimal position for trunnion floats?
- Does Kimray offer SS bodies for their valves?
- Where can I find the face-to-face length of my valve body?
- What info can I get from serial number search?
Resources mentioned in this episode:
- https://kimray.com/training/how-weight-float-ball-liquid-level-control
- https://kimray.com/training/3-types-control-valve-trim
- https://kimray.com/serial-number-search
In Part 2 of this special edition of Stuff You Should Know about Oil and Gas, we travel back to to Western Oklahoma to talk with Production Superintendent Jobey Toho. In this episode, he describes how different seasons affect his production, what it takes to be a pumper, and how new technology has changed his work.
In this special edition of Stuff You Should Know about Oil and Gas, we travel to a working oilfield in Western Oklahoma and introduce you to a Production Superintendent named Jobey Toho, who explains how his operation is set up to produce, separate, and sell oil and natural gas.
Topics include:
- How Jobey's oilfield career got started
- What's a typical day for a pumper like?
- Equipment walkthrough
- What to look for when troubleshooting
- Where the resources go after they are separated
In this episode, Jordan and Kyle answer 5 customer questions:
- Does Kimray offer BP Regulator (integrated design) with 300RF Flanges?
- How can I know if my Kimray device has been affected by a product update?
- What would happen if my HPCV topworks were over-pressured?
- What is the grade of material on this product piece?
- What should I do if my Kimray product arrives damaged or broken?
Resources mentioned in this episode:
- What is a Flange Valve?
- Kimray Product Updates
Jordan and Kyle answer customer questions!
- What is choked flow?
- How does critical flow effect liquid flow (cavitation and flashing)?
- Does Kimray support discontinued products?
- What is the difference between an indirect and direct pilot?
- Where can I find the repair kit for my Kimray device?
- When sizing a valve, why does my valve size decrease when my differential pressure increases, but my flow is the same?
Resources mentioned in this episode:
- What Causes Choked Flow in a Control Valve?
- How to Reverse the Topworks of Your High Pressure Control Valve
- When to Use Direct vs. Indirect Control Valve Pilot
Jim Crompton from the Colorado School of Mines joins us to discuss Digital Analytics and what he calls Digital Oilfield 2.0. Jim spent 37 years with Chevron and has an extensive experience in oil and gas production.
TOPICS INCLUDE:
- Incorporating operator and engineering experience with data
- Using data models to predict failures and act faster
- How producers can take advantage of emerging digital technologies in other industries
- The importance of verifying your data set is accurate
RESOURCES MENTIONED IN THIS EPISODE
- https://kimray.com/training/electric-valve-controller-easy-first-step-oil-and-gas-automation
- https://kimray.com/training/6-key-terms-upstream-oil-and-gas-automation
Connect with Jim on LinkedIn.
In this episode, we provide an overview on Pump Jacks and how they bring oil to the surface.
- What is a Pump Jack?
- How does a Pump Jack work?
- Why is Rod Lift used?
- What Equipment is needed for rod lift?
- Surface Pumping Unit.
- Challenges with Pump Jacks.
Resources mentioned in this episode:
- 5 Common Methods of Artificial Lift
- Common Oil and Gas Abbreviations
Aaron Alaniz, Kimray National Sales Director, joins the show to give us an overview of where the industry is, and where it's headed.
Topics include:
- ESG goals
- Automation trends
- Kimray's increased presence in the Permian
Looking for an easy way to ruin your day? Damaging your control valve can do that and more!
So if you are in the the mood for some frustrating downtime, follow these 5 ways to damage your valve.
Resources mentioned in this episode:
- 5 Ways to Damage Your Control Valve
- The 3 types of control valve trim
- How to Select Valve Elastomers
In this episode, we answer customer questions about glycol pumps, LACT units, suction controllers, and more.
Resources mentioned in this episode:
- The Best Suction Controller for a Gas Compressor
- What Does a LACT Unit Do?
In this episode, we tackle 5 common customer questions:
- How does Kimray classify their venting devices by EPA standards?
- How do I find what repair kit I need to use with my valve?
- Can Kimray regulators be mounted vertically? (Inlet/outlet moving vertically)
- How can I find the maximum volume I can move through my valve?
- How can I find information on my valves on Kimray’s website?
Resources mentioned in this episode:
- Kimray Emissions Solutions
- What is Valve Cv?
- Repair Kit Search
- Serial Number Search
Have a questions? We want your hear about your toughest oil and gas control challenges. Drop us an email at podcast@kimray.com and we’ll get you an answer.
ESG Commitments, how a back pressure regulator vents, and how to convert it to use an air compressor.
Resources mentioned in this episode:
- https://kimray.com/training/eliminate-fugitive-emissions-your-back-pressure-regulator-simple-conversion
- https://kimray.com/training/how-convert-gas-regulator-vent-non-vent
In this episode, Kyle explains the liquid level control function "interface."
Topics include:
- How do you know if your interface is accurate?
- Mechanical vs. Pneumatic vs. Electric?
- Troubleshooting
- What’s the proper way to weight a float?
- How and why should you adjust the linkage rod?
- What is a torque calculator?
Resources mentioned in this episode
- How to Weight a Float Ball for Interface
- Torque Calculator
- 2 Critical Adjustments for Accurate Liquid Level Control
Chase Hendley shares how a producer in Western Oklahoma dealt with sandy, erosive fluid that was causing premature valve washouts.
Resources mentioned in this episode:
https://kimray.com/training/t-body-field-study-western-oklahoma
Losing glycol in your Gas Dehydration system? In this episode we explain 5 common reasons and give solutions for each.
Resources mentioned in this episode:
- https://kimray.com/training/top-5-reasons-youre-losing-glycol-your-gas-dehydration-process
- https://kimray.com/training/what-glycol-foaming
- https://kimray.com/training/glycol-filtration-3-types-and-how-they-work-clean-your-glycol
In this episode, we tackle seven common customer questions:
- How do I size a valve?
- Why is my brand-new regulator or control valve not working?
- Why are your lead times so long?
- What products can I substitute for something that’s unavailable?
- What can I do to cut emissions?
- How do I know how much my control device is venting?
- Why are your valves red?
Resources mentioned in this episode:
- https://kimray.com/training/ultimate-guide-back-pressure-regulator
- https://kimray.com/sizing-calculator/gas-sizing
- https://kimray.com/training/2021-potential-material-substitutions
- https://kimray.com/training/solutions-fugitive-methane-gas-emissions-oil-and-gas-production
We are joined by John Becker with Profire Energy to talk Burner Management, ESG, and Automation!
Resources mentioned in this episode:
- https://www.profireenergy.com/
- https://kimray.com/training/how-burner-management-system-works-automated-manual
- https://kimray.com/training/5-key-components-burner-management-fuel-controls
In this episode, we discuss keys to protecting yourself and maximizing your oil and production during the cold winter months.
Tips include:
- Cover Exposed Skin
- Point Breather Plugs Down/Downwind
- Specify Elastomers for Methanol Injections
- Use Catalytic Heaters
- Remove Slack in Gas Tubing
Resources mentioned in this episode:
- https://kimray.com/training/5-tips-oil-and-gas-production-cold-weather
- https://kimray.com/training/gas-catalytic-heater-prevent-freezing
In this episode, we cover 3 reasons you might use Compressed Air to actuate your valves.
Resources mentioned in this episode:
- https://kimray.com/training/3-reasons-use-compressed-air-power-your-control-valves
- https://kimray.com/training/solutions-fugitive-methane-gas-emissions-oil-and-gas-production
- https://kimray.com/training/how-convert-gas-regulator-vent-non-vent
In this episode, we define 6 key terms in oil and gas automation and explain why and how they are used.
- PLC
- RTU
- I/P Positioner
- Transducer
- Solar Panels
- AC/DC
Resources mentioned in this episode:
- https://kimray.com/training/6-key-terms-upstream-oil-and-gas-automation
- https://kimray.com/training/electric-valve-controller-easy-first-step-oil-and-gas-automation
In this episode, we discuss Burner Management Systems—what they are, how they work, key components.
Topcis include:
- Direct vs Indirect Fired Vessels
- Manual BMS Operation and Components
- Automated BMS Operation and Components
Resources mentioned in this episode:
https://kimray.com/training/how-burner-management-system-works-automated-manual
Glycol dehydration systems are complex and must be closely monitored to maintain correct production. In this episode, we discuss the 7 things to check if your glycol pump isn't stroking correctly.
Resources mentioned in this episode:
- How to Size Your Glycol Pump
- Video Overview of a Gas Dehydration Unit
- 3 Types of Glycol Filters
In this second of a 2-part episode, we continue our conversation with Eric Boles from CSI Compression about the various uses of Gas Compression. Big thanks to Eric for joining us on Canadian Thanksgiving!
Topics include:
- What is typical injection pressure for gas lift? Does it differ if the well is horizontal?
- What causes a compressor to shut down?
- How do Canadian and US customers differ?
Resources mentioned in this episode:
- CSI Compression
- Connect with Eric on LinkedIn
- Video Overview of a Natural Gas Compressor
- The Best Suction Controller for a Compressor
- 3 Symptoms of an Oversized Control Valve
In this episode, we talk with compression expert Eric Boles from CSI Compression about the various uses of Gas Compression. Big thanks to Eric for joining us on Canadian Thanksgiving!
Topics include:
- Is it better to rent or buy compression equipment?
- How common is it to use gas lift and plunger lift together? (GAPL)
- At what stage of a well is gas lift usually installed?
Resources mentioned in this episode:
CSI Compression
Connect with Eric on LinkedIn
Video Overview of a Natural Gas Compressor
The Best Suction Controller for a Compressor
3 Symptoms of an Oversized Control Valve
In this episode, we’re going to discuss 3 types of glycol filtration systems.
Resources mentioned in this podcast:
3 Filters and How they Work to Clean Glycol
In this episode, we talk about Gas-Assisted Plunger Lift.
Resources mentioned in this podcast:
Plunger Lift: A Video Demonstration
In this second of a 2-part episode, we are joined by Tim Rickel, Engineering Manager at Arc Energy, to discuss the challenges of designing and operating natural gas dehydration systems.
Topics include:
- How do I troubleshoot a dehy system when things go wrong?
- What should I check if I'm not hitting dew point?
- What is glycol foaming?
- What causes glycol loss?
Resources mentioned in this episode:
- Gas Dehydration System Overview
- Glycol Pump Sizing Calculator
- Application Guide for a Dehydration System
In this first of a 2-part episode, we are joined by Tim Rickel, Engineering Manager at Arc Energy, to discuss the challenges of designing and operating natural gas dehydration systems.
Topics include:
- Why do upstream companies need to dehydrate gas?
- What is dew point?
- Key components of a dehy system
Resources mentioned in this episode:
- Gas Dehydration System Overview
- Glycol Pump Sizing Calculator
- Application Guide for a Dehydration System
Sand is a big challenge for oil and gas producers. After it's sent downhole to frack wells, it returns to the surface during flowback and production, where it can severely damage your equipment.
In this podcast, we’re going to discuss 3 valves that help you limit sand’s impact so you can maximize well production.
Resources mentioned in this podcast:
Sand Solutions
In this episode, we talk to Chris Mencor, Director of International Sales, about Coal Bed Methane Production.
In this episode, Kyle walks through 3 signs your control valve may be too big.
Resources mentioned in this episode:
https://kimray.com/training/control-valve-sizing-3-likely-symptoms-oversized-control-valve
In this episode, Product Applications Tech Jordan Moore explains the 4 different naming conventions used to identify a Kimray product:
- Order Code
- Description
- Serial Number
- Configuration Code
Resources mentioned in this episode:
https://kimray.com/training/valve-tagging-system-4-keys-identifying-your-control-equipment
In this episode, Kyle and Curtis discuss valve end connections, including threaded (NPT) and flanged, as well as what ANSI classes mean.
Resources mentioned in this episode:
- https://kimray.com/training/what-valve-flow-coefficient-cv
- https://kimray.com/training/what-flange-valve
- https://kimray.com/sizing-calculator/gas-sizing
Do you have a question you'd like us to answer on the podcast? Email it cwinkle@kimray.com!
In this episode, Kyle and Curtis discuss the conditions you need to know to select the right control valve for your application.
Resources mentioned in this episode:
- https://kimray.com/training/valve-sizing-3-most-important-factors-selecting-correct-control-valve
- https://kimray.com/sizing-calculator/gas-sizing
In this episode, Kyle explains what a control valve actuator does.
Topics include:
- What are the different types of valve actuators?
- How does a Pneumatic Actuator work?
- How does an Electric Actuator work?
- 3 Factors to Consider When Choosing an Actuator
Resources mentioned in this episode:
- https://kimray.com/training/how-select-valve-actuator
- https://kimray.com/training/what-valve-actuator
In this episode, Kyle explains the difference between the Maximum Allowable Working Pressure (MAWP) and Operating Pressure of a control valve.
Topics include:
- Data sheets—flow conditions vs. valve data
- What is MAWP?
- What is the MAWP for some commonly used valves and regulators?
- For an OEM of production equipment, what is a "Coded Vessel"?
- What is Valve Operating Pressure?
Resources mentioned in this episode:
https://kimray.com/training/whats-difference-between-maximum-allowable-working-pressure-mawp-and-valve-operating
In this episode Aaron and Curtis chat with Garrett Lee, Product Officer at Petrosmith.
Topics include:
- 2020 Challenges
- A typical day in the life of a Product Officer
- The importance of basic chemistry
Resources mentioned in this episode:
- https://www.eia.gov/petroleum/drilling/
- https://petrosmith.com/
In this episode, Aaron and Curtis are joined by Ryan Logan, VP of Supply Chain at Westerman, Inc.
Resources mentioned in this episode:
- https://westermaninc.com/
In this episode, Kyle and Curtis cover 7 tips for control valve installation:
- Don’t hold it by the tubing!
- Install isolation ball valves
- Mount vertically
- Check fail position
- Make sure you have clean and dry supply gas
- Tighten flange connections in star pattern
- Use sealant for NPT threaded valves
Resources mentioned in this episode:
- https://kimray.com/training/7-control-valve-installation-best-practices
In this episode, Kyle and Curtis interview Travis Richards, CEO of Catco USA.
Topics include:
- How did Catco navigate the challenges of 2020?
- How did "Snow-vid" affect the Texas oil and gas industry?
- How are the internal parts of catalytic heaters not worn or consumed?
- What fuel types are required for catalytic heaters?
- What are some typical applications are heaters are used on?
Resources mentioned in this episode:
- https://catcousa.com/
- https://kimray.com/training/catalytic-heater-installation-guide
- https://kimray.com/training/5-tips-oil-and-gas-production-cold-weather
- https://kimray.com/training/what-causes-frozen-valve
In this episode, Kyle explains the ins and outs of a Filter Separator.
Topics include:
- Why and where are Filter Separators used?
- What are the different types?
- What’s the difference between 1 and 2-stage Filter Separator?
- What controllers do you need to operate one?
Resources mentioned in this episode:
https://kimray.com/training/what-filter-separator
In this episode, Kimray Product Manager Alex Crow explains how a positioner works on an oil and gas control valve.
Topics include:
- The 3 primary types of valve positioner
- How a positioner works
- What applications their are used in most
- Best practices for installation & operation
Resources mentioned in this episode: https://kimray.com/training/use-positioner-control-valve
In this episode, we are joined by Product Applications Tech Jordan Moore to discuss two basic electrical communication signals: Analog and Discrete.
Topics include:
- What are we talking about when we say Analog and Discrete signals?
- What type of products use these signals?
- What is a Discrete Signal?
- What is an Analog Signal?
- How does something physical like pressure become an analog signal?
Resources mentioned in this episode include:
- An Easy First Step into Automation: Electric Valve Controller
- Video: Oil and Gas Electrical Training
- 14 Basic Electrical Terms Oil and Gas Producers Should Know
In this episode we are joined by Kimray Director of Sales Aaron Alaniz to discuss the state of oil and gas production in 2021.
Topics include
- Overview of Industry Fundamentals
- Why there is upward pressure on pricing?
- What are a few things producers should watch for as production bounces back?
- ESG and updated regulations
- Increased automation
Resources mentioned in this episode:
- T-Body High Pressure Control Valve
- Products that Can Reduce Your Fugitive Emissions
On this episode, we are joined by Product Applications Tech Jordan Moore to discuss the problem of premature wear and erosion in control valves.
Topics include:
- What is control valve erosion?
- Why does it happen?
- Where is it most common on a valve?
- What are some options to deal with erosion in your valves?
Resources mentioned in this episode:
- What is Control Valve Erosion?
- Kimray Sand Solutions
In this episode, Kyle explains how to select the right valve elastomers for your production conditions.
Topics Include:
- What are elastomers?
- What are the factors to determining which type you need?
- How many different material options are there?
- Best elastomers for common conditions—saltwater, glycol dehy, methanol, H2S
Resources mentioned in this episode:
https://kimray.com/training/which-control-valve-diaphragm-material-right-you
In this episode, we're joined by Product Manager Jeff Port to learn about a new upgrade for Kimray regulators and pilots: Liquid-Filled Pressure Gauges.
Topics include:
- Why is Kimray making this transition to liquid-filled gauges?
- What benefits can customers expect from the new gauge?
- When is the transition happening?
In this episode, Kyle explains the difference between a Back Pressure Regulator and Pressure Reducing Regulator.
Topics include:
- What does a back pressure regulator do?
- What applications do they work on?
- What does a pressure reducing regulator do?
- What applications are common?
- Are there any tricks to tell the difference?
Resources mentioned in this episode:
https://kimray.com/training/back-pressure-regulator-vs-pressure-reducing-regulator-whats-difference
In this episode Kyle walks through the design and operation of four different oil and gas separators.
Topics include:
- What is a separator used for?
- Why are they designed differently?
-
What are the four types and how do they work?
-
Horizontal with Overflow Weir
- Horizontal with oil bucket and Water Weir
- Vertical with Interface Control
- Vertical with a Downcomer and Spreader
Resources mentioned in this episode:
https://kimray.com/training/4-types-three-phase-separator-vessel-design
In this episode, Kyle discusses the basic function and components of a High Pressure Control Valve.
Topics include:
- Broadly speaking, what are control valves used for?
- What are some different types of control valves?
- Today for basics, looking specifically at the HPCV. Common applications?
- What are the key parts of a HPCV and what do they do?
Resources mentioned in this episode:
- Control Valve Basics
- Should my Valve Fail Open, Closed, or In Place?
- How to Reverse Your Valve from Fail-Close to Fail-Open
- 3 Symptoms of an Oversized Control Valve
- Best Valve Trim to Prevent Abrasion
In this episode we are joined by Sheldon Voudrie, Field Services Manager in Kilgore, Texas, to talk about how an exciting new product—the T-Body High Pressure Control Valve—is performing in its first field trials.
Topics in this episode: * The increase of sand and erosive elements in oil and gas production * Environmental issues, safety hazards, and loss of production due to erosion * How the T-Body was designed to address erosion * How is the T-Body performing in the field so far * Customer feedback from gas producer and flowback company
Resources mentioned in this episode: * T-Body High Pressure Control Valve * Kimray Sand Solutions
In this episode we discuss 6 principles for separating oil and gas.
Topics in this episode: * Specific Gravity of Oil and Water * What Inlet Diverter Does * What a Mist Extractor Does
Resources mentioned in this episode: * 6 Ways to Separate an Oil and Gas Emulsion
In this episode we are joined by Jeff Port, Product Manager at Kimray, to talk about a couple of products that help producers limit fugitive emissions.
Topics in this episode: * What are the factors driving producers to reduce emissions? * How do back pressure regulators work in standard set up? * What does Kimray offer that can help limit fugitive emissions? * How can a producer convert a current back pressure regulator to non-vent?
Resources mentioned in this episode: * Non-vent Back Pressure Regulators * Video: How to Convert a Gas Regulator from Vent to Non-vent
Artificial Lift is for two primary reasons: to enhance production of a producing well or to extend life of a declining well. In this episode, Kyle walks us through the 5 most common methods of artificial lift, including:
- PCP
- Rod Lift
- Plunger Lift
- Gas Lift
- ESP
In this second of a two-part episode, Kyle walks us through some of the most terms you hear in the upstream oil and gas production.
Terms Include:
- Mist Extractor
- Midstream
- Oil Weir
- Sense Line
- Wet Gas
In this first of a two-part episode, Kyle walks us through some of the most terms you hear in the upstream oil and gas production.
Terms Include:
- Condensation
- CTB
- DUCs
- Elastomer
- Emulsion
- Inlet Diverter
In this episode of Stuff You Should Know about Oil and Gas Production, Kyle Andrews explains the difference between PSIA, PSIG, and regular PSI. He also shares a simple formula to convert between these numbers.
Resources mentioned in this episode:
What's the Difference between PSI and PSIG?
In this episode, Kyle Andrews explains some of the key differences in types of crude oil, including heavy vs. light and sweet vs. sour.
Resources mentioned in this episode:
- Types of Crude Oil: Heaviness, Sweetness, Benchmarks
In this episode we are joined by Phillip Cooper from Rocky Mountain Oilfield in Casper, Wyoming, to talk about how an exciting new product—the Low Pressure High Volume Valve—is performing in its first field trials.
Topics Include:
- What is this the Low Pressure High Volume Valve?
- Why was it created?
- What has gone into the development process?
- How it’s performing in the field?
- What kind of feedback are we getting from customers?
In this episode we are joined by Brian Levings, Kimray Product Manager, to learn about an exciting new product designed specifically to stand up to erosive production fluid. Topics include:
- Why was the T-Body Control Valve created?
- What all has gone into the development process?
- What are some of the key features?
- How has it been tested?
Resources mentioned in this episode:
Prevent Valve Body Replacement with the T-Body High Pressure Control Valve
Like every industry, oil and gas has its own vocabulary. In this episode Kyle Andrews defines some of the most common oil and gas abbreviations you'll run into.
Resources mentioned in this episode:
- Light the Night with LLS
- Common Oil and Gas Abbreviations
In this episode we are joined by Kyle Andrews, Product and Applications Trainer at Kimray, who explains how to read some key P&ID symbols.
Topics include:
- Who creates a P&ID?
- Who uses a P&ID?
- What are some of the common symbols?
Resources mentioned in this episode:
- How to Read an Oil and Gas P&ID
- The Most Common Control Valve Symbols
In this episode we are joined by Kyle Andrews, Product and Applications Trainer at Kimray, who explains how a free water knockout works.
Topics include:
- What is "free water"?
- Why is water management important?
- What are sacrificial anodes?
Resources mentioned in this episode:
- What is a Free Water Knockout?
- A Quick Guide to Water Management.
In this episode we answer the question "What is flowback?"
Topics in What is Flowback? * What are the 5 stage of well production? * What is flowback? * What are some of the key challenges during flowback?
Resources mentioned in this episode:
- Flowback: A Quick Guide
- Oilfield Profile: Flowback Hand
- A Mechanical Dump Valve Designed for Flowback
In this episode we are joined by Kyle Andrews, Product and Applications Trainer at Kimray, who explains the practice of double block and bleed.
Topics include:
- When is the process needed?
- Why is it recommended?
- Why do some operators skip this step?
- What can happen if this procedure is not followed?
Resources mentioned in this episode:
- Why You Should Always Double Block and Bleed.
- High Pressure Control Valve.
- What are the "Topworks" of a Valve?
In this episode we are joined by Kyle Andrews, Product and Applications Trainer at Kimray, who explains how producers use a Gas Dehydration System to remove moisture from their natural gas.
Topics include:
- What is a Gas Dehydration System?
- What is glycol?
- Where and why do producers use dehydration systems?
- What are the key pieces of equipment in a Gas Dehydration System?
Resources mentioned in this episode:
- Video Overview of Gas Dehydration System Overview https://bit.ly/3fWLowF
- How to Operate a TEG Dehydration Unit (Video) https://bit.ly/3fYb8c9
- 7 Key Questions to Troubleshoot Your Glycol Pump https://bit.ly/2Nw8spP
- Kimray Glycol Pump Product Page https://bit.ly/3fRrS4G
In this episode we are joined by Will Swetnam, Account Manager at Kimray OKC, who explains how oil and gas producers use a liquid level controller to maintain vessel levels, achieve interface, and separate their production.
Topics include:
- What does a liquid level controller do?
- What does “pneumatic” refer to?
- Why is liquid level control important for oil and gas operations?
- What is interface?
- Where do you typically find liquid level controllers?
- Troubleshooting tips
Resources mentioned in this episode:
- How does a Pneumatic Level Controller Work? https://bit.ly/2Yy3CPp
- 3 Reasons to Use Compressed Air to Power Your Control Valves https://bit.ly/3743XvF
- Video Guide to Float-Operated Liquid Level Controllers https://bit.ly/2VlBgWC
In this episode, Chase Hendley talks about his experience with Natural Gas Compressor Stations.
Topics include:
- What does a gas compressor station do?
- What are the key components?
- Why is it important in oil/gas operations?
- Where do you typically find gas compressors?
Resources mentioned in this episode:
- How a Gas Compressor Station Works https://blog.kimray.com/midstream-oil-and-gas-how-gas-compressor-station-works/
- Kimray Pressure Regulator https://kimray.com/Products/ItemDetail/57
- High Pressure Control Valve https://kimray.com/Products/Category/2
- Ball Valves https://kimray.com/Products/Category/17
Have you ever seen a control valve on site with frost around it? Weird, right?
In this episode of Stuff You Should Know About Oil and Gas, Kyle explains what causes this phenomenon of freezing in oil and gas production.
Topics include how to calculate for the "JT Effect," what problems freezing can cause, and a few solutions we recommend to prevent freezing.
Resources mentioned in this episode:
- How to Prevent Freezing Valves: https://bit.ly/2M8m0ak
- Video on the Joule-Thomson Effect: https://www.youtube.com/watch?v=M7h59Tg9DS4
- Catco Heaters: https://bit.ly/2AgPMqZ
Critical Flow Factor (Cf) is an essential number to know when sizing your control valve.
In this episode of Stuff You Should Know about Oil and Gas, Kyle explains what Cf is and how to calculate it.
Topics include the difference between Critical Flow Factor (Cf) and Flow Coefficient (Cv), how Cf is used, and a simple tool available for calculating Cf.
Resources mentioned in this episode:
- What is the Critical Flow Factor? https://bit.ly/3ceRczf
- Kimray Valve Sizing Calculator: https://kimray.com/sizing/Gas
- What is Flow Coefficient (Cv)? https://bit.ly/2U2ZrIP
The versatile High Pressure Control Valve can work in several of applications, including as a dump valve, pressure regulator, and suction controller.
However, it won't work on its own. It needs a few other pieces to do what it's supposed to.
In this episode of Stuff You Should Know about Oil and Gas, Kyle explains how to identify those pieces and what each does to support operation of the valve.
Topics include which components are required for which application, and ideas for repurposing a valve.
Resources mentioned in this episode:
- How to Identify the Parts of your High Pressure Control Valve: https://bit.ly/3daghwB
- How to Operate a High Pressure Control Valve: https://bit.ly/3eoUBNF
- High Pressure Control Valve product page: https://bit.ly/3ek7oRs
In this episode, Kyle Andrews, Product Applications Trainer at Kimray, explains how a pneumatic actuator works.
Topics include:
- What is an actuator?
- Why does a control valve need an actuator?
- What all can be considered pneumatic?
- Why do some producers use compressed air to power their valves?
- Why are the advantages and disadvantages of pneumatic actuators?
Resources mentioned in this episode:
- 3 Reasons to Use Compressed Air to Power Your Control Valves https://bit.ly/3743XvF
- Limit Emissions with Non-Venting Control Valves https://bit.ly/307jV6Y
- Natural Gas Flaring vs. Capturing https://bit.ly/3eIIZ8e
In this episode, Kyle Andrews, Product Applications Trainer at Kimray, explains what a 3-Phase Separator does.
Topics include:
- Why is separation so critical in oil and gas production?
- What are the 3 phases?
- Where are these types of separators found?
- What are the key components of a separator?
- What type of controllers do 3-phase separators require?
Resources mentioned in this episode:
- What is a 3-Phase Separator? https://bit.ly/307lbXK
- Video Overview of 2-Phase and 3-Phase Separators https://bit.ly/305zFXU
In this episode, Kyle Andrews, Product Applications Trainer at Kimray, explains what a back pressure regulator does.
Topics include:
- What’s the difference between a regulator and valve?
- What does a back pressure regulator do?
- How is a production separator like a water gun?
- What would happen in a separator if there were no back pressure held on it?
- What are some common problems operators encounter with a back pressure regulator?
Resources mentioned in this episode:
- What is a Back Pressure Regulator? https://bit.ly/2BxCaYY
- Kimray Back Pressure Regulators https://bit.ly/307jPfC
In this episode of Stuff You Should Know about Oil and Gas, Kyle explains the importance of control valve CV. They walk through the definition, why it’s so important, how to determine CV, and common challenges related to incorrect calculation and operation.
Resources mentioned in this episode:
- Kimray Sizing Calculator: https://bit.ly/364GkT7
- What is Valve Flow Coefficient (CV)? https://bit.ly/3dRsDdg
In this episode, Kyle Andrews, Product Applications Trainer at Kimray, explains the three primary types of control valve trim: Snap Trim, Nominal Trim, and Equal Percentage Trim. Topics include: Which trim is best for liquid dump valves, gas back pressure valves, pressure relief valves and more.
Resources mentioned in this episode:
- 3 Types of Control Valve Trim: https://bit.ly/2Z6ksWg
- Kimray High Pressure Control Valve: https://bit.ly/3cDECLg
In this first episode of the Stuff You Should Know about Oil and Gas Podcast, Kyle Andrews, Product Applications Trainer at Kimray, explains control valve fail positions. Topics include: What is a valve fail position? How does fail position affect operation of oil and gas separators and other production vessels? How should you set up a back pressure valve to fail? How should a pressure reducing regulator fail? At the 8:10 mark, we discuss converting a High Pressure Control Valve from fail open to fail closed. For more information about that, see our step-by-step video: https://bit.ly/2WB4hyt.
Resources and products mentioned in this episode:
- Should My Valve Fail Open, Closed, or In Place? https://bit.ly/2LuJOoF
- Kimray High Pressure Control Valve: https://bit.ly/3cDECLg