Within Tolerance: Recent Episodes
Within Tolerance
Within Tolerance is a podcast where the hosts talk everything from machine shop work, CAD/CAM, and other manufacturing processes!
Jamie Peacock of JSpec Engineering and The Lone Machinists podcast joins to talk one‑man‑shop reality, from building and retrofitting machines to launching the Anchor Point zero‑point system. We hit in‑house anodizing, adding a 4th on Siemens, and why relationships beat everything in business.
Link to the article discussed in the episode: https://www.linkedin.com/pulse/lets-talk-cheap-labour-expensive-mistakes-danica-peacock-cqrsf/ Check out Jamie's IG @jspec_engineering
Help support the podcast www.patreon.com/withintolerancepodcast
California updates with Zap, CMM finally dialed in, HyperMill setup progress, pin finisher optimization, RO water planning, and some honest programming errors. Topics include surface roughness tools, machine comparisons, cost tracking, floating tap holders, and technology perspectives.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Juan March returns with InFab co‑founder Blake Nazario to share how a shop-floor problem became a purpose-built ERP for high-mix job shops. We cover InFab’s beginnings, its rebuild for multi‑tenant use, ITAR/GovCloud and CMMC, plus AS9100 tools. Juan also updates us on Jax’s growth: a larger facility, a Datron ML Cube, DMG DMC 85 with integrated pallet pool, a new CMM, and an industrial “Roomba.” We wrap with quoting realities, roadmap, and practical lessons on communication and traceability.
Check out Juan’s IG @jaxmfg
InFab's IG @infab.app
and learn more about InFab at infab.app
Help support the podcast www.patreon.com/withintolerancepodcast
Zap, Justin Gray, and I trade wins, war stories, and hard lessons. Justin breaks down Toolpath’s CAM automation progress—constraints, search space control, and getting from “seven ops” to the three you actually want—plus new work on undercuts and 3+2. Zap brings DMG mill‑turn tales, a 1.5× tool life bump, and the hidden cost of tool library drift. I talk CMM headaches and adding a newer manual machine. Then rapid‑fire Q&A: VF‑2 vs. higher‑end 30×16 choices, our aluminum rougher, Blum Z‑nano supremacy, zero-point with no probe, wear comp best practices, zero‑point/G10 for legacy setups, and real ways to recruit students (FIRST and desktop CNC done right). Stick around for a Mastercam RAM allocation fix, a Fusion post warning, Freddy bee‑duty, and why one‑piece flow still wins.
Check out Justin’s IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/
Check out Zap’s IG @zap.consulting
-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast
From the coolest $10 aviator safeties to a future “van-cast,” Dylan and Zap catch up on shop projects and a mountain of listener Q&A. Dylan shares a smart coolant-dosing build, a bio-renewing parts washer win, PH Horn saw success, and ballbar/linear guide fixes that tightened up the Speedios. Zap details big wins on a project, Mastercam Mill-Turn on a Nakamura, and rolling out prepaid-hours plus Asana API automation. We dig into roughing tool holders (powRgrip, hydraulic, shrink), mist collectors, workholding vs toolholding, and more!
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Patrick McClintock (@job_shopper_tn) joins me this week to discuss his unique journey from tech school to becoming a skilled machinist and programmer. We explore his decade at Galyon Manufacturing, his transition to RbSA Industrial working on tube bending tooling, and the challenges of changing jobs after building deep connections. Patrick shares the story behind growing his Instagram, the creation of the Impractical Machinists podcast, and gives us his best Yayhoo impression. We also talk about his experiences with probing in Fusion, finding the right balance between caring about your work and your well-being, and the value of quality workholding solutions.
Check out Patrick's IG @job_shopper_tn
Help support the podcast at https://www.patreon.com/Withintolerancepodcast
Zap joins me in the studio for our first-ever video recording! We share updates from both our shops, with Zap detailing his extensive travels and successful business model revamp. I discuss recent shop improvements, material supplier frustrations, and a surprising visit from wastewater management. We answer listener questions about optimal shop layouts, machine installation planning, and whether premium machines are worth the investment.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Denis Basaric of KafaTek shares his fascinating transition from software engineer to manufacturer of premium espresso grinders. We discuss his pursuit of perfection - from designing coffee burrs with 5-micron adjustability to implementing robotic automation and sophisticated QC processes. Denis also explains the technical differences between burr designs, his philosophy of building products meant to last generations, and the challenges of maintaining aerospace-level precision in a small shop environment.
Check out Denis's IG @kafatek
Help support the podcast at https://www.patreon.com/Withintolerancepodcast
instamachinist #withintolerancepodcast #kafatek
From Finance to Fixture plates - John Saunders reveals the winding path that led to creating NYC CNC and Saunders Machine Works. We discuss his transition from investment banking to manufacturing, building an audience through YouTube, and the hard-won lessons of business partnerships. John shares candid perspectives on his major equipment investments, product development strategy, and why focusing on fewer things done well transformed his business. Plus, hear his thoughts on automation, the challenges of balancing passion with profitability, and maintaining work-life balance as an entrepreneur.
Check out SMW's IG @saundersmachineworks
Machine Loan Video - https://www.youtube.com/watch?v=HHdDt7VLhjM
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I sit down with David Liu, founder of Brittle Fluid, to discuss his fascinating journey from mechanical engineering student to software entrepreneur. David shares his evolution from Harbor Freight mini-mill hobbyist to professional machine shop owner, and his experiences at Neuralink and Atomic Machines. We explore his current ventures creating software tools like Tool Trace and Rocket Brackets that reduce friction in manufacturing workflows, the importance of relationships in the industry, and his vision for the future of US manufacturing. David also offers insights on the value of "sending it" - trying new things without fear - and his philosophy on supporting the machinist community through technology.
Check out Dave's IG @davidliuxyz
And his X at https://x.com/davidliuxyz
Go make some foam at https://www.tooltrace.ai/
and some brackets at https://www.rocketbrackets.com/
Help support the podcast at the link in bio
instamachinist #withintolerancepodcast
This week, Justin Gray shares exciting updates about Toolpath Labs' new tool recommendation engine and their partnership with Kennametal, while Zap details his frustrating shop power saga and van towing misadventures. We explore the concept of "technical debt" in both software and machine shops, discuss whether location matters when starting a machine business, and debate the merits of various CAM systems. The conversation covers everything from managing customer-supplied materials and appropriate scrap rates to essential non-machining tools for the shop, with each of us offering practical CAM, metrology, and business tips from our experiences.
Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
From culinary chef to machine shop owner, Rebecca Wolfinger joins me to share her remarkable manufacturing journey. As co-owner of Mil-Spec Manufacturing, Rebecca discusses building a veteran-owned manufacturing business from the ground up, acquiring their first Haas VF4 for just $10,000, and their recent expansion with a Tormach 1500MX robot cell. She describes her experience navigating the machining industry as a woman, her creative WWII-themed rebranding strategy, and how culinary skills translated surprisingly well to lean manufacturing practices. Rebecca also offers candid advice on effective LinkedIn marketing, work-life balance, and the importance of learning every aspect of the business to ensure its longevity.
Check out Rebecca's IG @rebecca.wolfinger and @milspecmanufacturing
Mil-Spec Shop Tour - https://youtu.be/TV6RfVZYX-s
Mil-Spec Rebrand Video - https://youtu.be/60e8bgfELUY
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I catch up with Zap after my paternity leave to discuss our recent experiences. Zap shares updates on his whirlwind travels across the country, shop move complications, dental health revelations, and his work on a high-precision linear motor machine. I talk about my new journey into fatherhood, the emotional rollercoaster of the newborn phase, and balancing life. We dive into technical topics like HyperMill automation scripts, Fusion configurations, and optimizing tool libraries. We answer listener questions about time management challenges, machinist education needs, coolant temperature effects on part tolerance, and share our candid thoughts on tool manufacturers' websites. Plus, we discuss how AI tools are changing shop workflow and documentation.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I catch up with Zap and Justin Gray to discuss recent developments in our respective worlds. We dive into tool libraries, machine shop organization, and the challenges of running growing businesses. Justin shares insights from Toolpath Labs' recent company gathering and their progress with AI-driven CAM automation. Zap updates us on his consulting work, travel schedule, and his move into a new 4,000 sq ft shop space and acquiring essential equipment. We also explore topics like proper chip management, metrology tips, and the importance of maintaining professional standards in business relationships. Plus, we discuss the value of hands-on experience in machining and ways to bring more youth into manufacturing.
Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Easton from Moria Manufacturing returns to share updates and challenges since his last visit. We discuss the rapid expansion, new machines like the SC 300, struggles with employee training, and the unexpected costs of scaling up. Easton provides an in-depth look at how they've optimized their turning operations and shares the invaluable lessons learned from a recent fire incident and transitioning from oil to coolant.
Check out Easton's IG @moria_manufacturing
Help support the podcast www.patreon.com/withintolerancepodcast
This week, Zap updates us on several challenges - his search for a new shop space, ongoing van saga, and dealing with a particularly frustrating customer situation. Meanwhile, I discuss my recent HyperMill software purchase and share thoughts on tool organization in Fusion 360. We also dive into standardizing workflows for small shops and the importance of proper thread gauges.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I speak with Phil Linscheid, Director of Manufacturing at Hamilton Company, about his journey through the manufacturing industry. Starting as a young manager at Haas Automation to now overseeing a large medical device manufacturing operation, Phil shares insights on managing people, implementing automation, and balancing technical expertise with leadership. He discusses his approach to hiring, developing talent, and the challenges of staying current with rapidly evolving manufacturing technologies, while emphasizing the importance of character over technical expertise in building successful teams. Check out Phil's IG @phillinscheid
and contact him at phil@sendcutsend.com
Help support the podcast www.patreon.com/withintolerancepodcast
Zap joins me this week to discuss recent travels, re-establishing stability, and the importance of relationships in business. We share updates on new projects, machine purchases, and the integration of automation in machining. Plus, we delve into personal health routines and navigating the complexities of business investments and accounts receivable. It's been a busy and transformative period, both professionally and personally!
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
I'm happy to welcome back Pete Oxenham, founder of Chatter and Head of Product for Toolpath, for an in-depth discussion on his recent journey. We delve into Pete's decision to sell his machine shop to focus entirely on Chatter, the challenges he faced in finding a suitable buyer, and the emotional roller coaster of letting go of a business he built from scratch. Pete also opens up about joining the Toolpath team, transitioning from a solo operator to working within a larger organization, and the ups and downs of collaboration. We explore the future of Chatter within Toolpath, upcoming software features, and the ongoing integration process. Plus, Pete shares his perspective on work-life balance, his most valuable tools, and the exciting possibilities for machine shop automation.
Check out Pete's IG @pt.ox
And Chatter’s @chatter.dev
And Toolpath’s @toolpathlabs
Help support the podcast at the link in bio
instamachinist #withintolerancepodcast #chatter #toolpath
Zap joins me this week to discuss recent travels, acquiring Esprit software, and moving the shop. We share stories about challenging customer interactions, machine crashes, and optimizing workflows with ChatGPT. We also explore work-life balance, 3D surfacing in Fusion, and mill-turn machine preferences.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
This week, I talk with Joseph Pizzoferrato from Heidenhain about his journey in machining, from Durabar to Heidenhain. We cover his experiences with Mazak training, Mastercam, and delve into Heidenhain controls. Joe shares insights on tool radius errors, macro programming, and new TNC 7 features. He also discusses the importance of collision protection, process monitoring, and tips for optimizing five-axis machines.
Help support the podcast www.patreon.com/withintolerancepodcast
Zap joins me this week to kick off the first in-person episode of 2025. We dive into Zap's recent travels and adventures, including a trip to another country, getting a head tattoo, and dealing with various machining and business challenges. We discuss the nuances of tool libraries, the importance of five-axis machining, and the comparative merits of OEM versus third-party automation solutions. We also touch on personal growth goals, balancing work and life, and the latest purchases that have made a difference in our workflows. Additionally, we share our experience with CAM software, the benefits of new shop equipment, and planning for a more stable and efficient year ahead.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Nick and Skylar Squillace of NS Precision Inc join me this week to discuss their journey from hobbyists to successful shop owners. We talk about their transition into motorsports, overcoming the challenges of running a small machining company, and the crucial steps they've taken to streamline operations. Learn about their experiences with the Haeberle Plus K, methods for improving documentation and onboarding new employees, as well as their future plans for growth.
Check out NS Precision's IG @nsprecisioninc
Help support the podcast www.patreon.com/withintolerancepodcast
This week I'm joined by Zap and Simon from Freddy who are both together in the UK. Chris shares details of his whirlwind trip, including a new head tattoo and training Amish machinists on advanced machinery. Simon updates us on exciting solar panel projects and the latest custom Freddy machines, from minion-themed to high-tech Rolls-Royce designs. We also discuss balancing work and personal life, upcoming leadership goals, and some fun personal projects.
Check out Zap's IG @zap.consulting
and Freddy's IG @freddyproductsltd
Help support the podcast www.patreon.com/withintolerancepodcast
This week I chat with Jim Belosic, CEO and founder of SendCutSend. We dive into Jim's background, from his artistic beginnings creating custom pancakes for his daughter to running a software company, Pancake Laboratories. Jim shares how his passion for cars and fabrication led to the birth of SendCutSend, an on-demand sheet metal manufacturing service. We explore the company's rapid growth, the challenges of scaling operations, the valuable lessons learned along the way, and the importance of a strong company culture. Jim also discusses their efforts to balance quick-turn work while maintaining high-quality standards, and touches on future plans for SendCutSend.
Check out SendCutSend's IG @sendcutsend
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I'm joined by Eric Larson from Clear Irons. We dive deep into his journey as a machinist and industrial designer based in Chicago. Eric delves into the origins of Clear Irons, his educational background in industrial design and metalsmithing, and the evolution of his business. We discuss the challenges and triumphs of managing a live-work space, transitioning into a commercial property, and navigating the integration of new machinery. Eric shares insights on using 5-axis machines, prototyping, working with injection molds, and explains the learning curve from Haas to Okuma machines. We also touch on lean practices, the importance of staying organized, embracing automation, and his perspective on future business growth.
Check out Eric's IG @clearirons
Help support the podcast www.patreon.com/withintolerancepodcast
Join Zap and I as we catch up on the eve of Thanksgiving! We dive into recent shop updates, the ongoing van saga, and share our favorite Thanksgiving traditions. Listen in as we detail technical challenges, highlight valuable machining tips, and discuss lessons learned from various projects. We also chat about our year-end reflections, what we're thankful for, and the wonderful supportive #Instamachinist community.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Justin Gray from Toolpath Labs joins me this week on the podcast. We delve into Justin's week-long internship at Proteum Machining, touching on topics like the camaraderie in small shops, tool calibration, and optimizing CNC processes. Justin critiques our workflow and offers practical advice on improving shop efficiency and safety. Learn about his experiences with e-bikes, surprises in machining, and the exciting future features of Toolpath. Plus, we banter about favorite machines, coding intricacies, and the welcoming nature of the machining community.
Check out Justin's IG @justinsgray
and Toolpath Labs @toolpathlabs or https://www.toolpath.com/
Help support the podcast www.patreon.com/withintolerancepodcast
Zap joins me this week live in the studio as we dive into our recent experiences and challenges in the machining world. Zap discusses his non-stop travel schedules, including trips to Maryland and California. We talk about fixturing challenges in different materials, the balance of setting proper boundaries, and our continuous journey in achieving optimal machining processes. I recount the hurdles faced while integrating the new U500 machine, highlighting some unexpected setbacks and the incremental improvements over various Speedio generations. We also cover practical advice on anodizing prep, the importance of material stresses and proper fixturing, and the benefits of our new plastics annealing oven.
You can find Phil's AU class here:
https://www.autodesk.com/autodesk-university/class/Templates-Configurations-and-Containers-for-Agile-Prototype-Machining-in-Autodesk-Fusion-2024
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Zap and I catch up post IMTS and talk about troubleshooting on-the-road machining issues, the challenge of constant travel, and Zap offers a behind-the-scenes look at teardown strategies post-trade show. Meanwhile, I talk about the sale of our S700 and preparing for the U500's arrival, experiments in annealing plastic, and dealing with customers.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
This week I welcome back Juan March from Jax Precision to discuss the monumental changes in his shop over the last two years. We dive into the challenges of equipment reliability, the pursuit of AS9100 certification, and the implementation of the Infab ERP system tailored for high-mix, low-volume production. We also explore the intricacies of managing logistics and maintaining productivity during a move to a spacious new facility. Check out Juan's IG @jaxmfg ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
In this episode of Within Tolerance, I sit down with Jamie Underwood from Hadrian to talk about their exponential growth, changes in job roles, and how the company is handling challenges such as in-process inspection and automation. Jamie shares insights on leadership, training new employees, and how automation is changing the role of machinists. We also delve into the personal side of machining, discussing mental health, burnout, and the importance of work-life integration.
Help support the podcast www.patreon.com/withintolerancepodcast
IMTS 2024 is a wrap and I was lucky enough to be able to record every day while there! Join Zap and I as we catch up every morning and are joined by a crew of past and future guests from the show. Big thanks to Chris Zappettini, Graham Francis, Al Whatmough, Jeff Tiedeken, Austin Roche, Yuto Matsuura, Jay Pierson, Andrew Henry, John Saunders, and James Meyette for joining me! An equally big thanks to the Toolpath team for hosting us, and the DSI team for outfitting the booth.
Check out:
Zap's IG @zap.consulting
Graham's IG @lightsout.mfg
Al's IG @al.whatmough
Jeff's IG @yetiman01
Austin's IG @armachineman
Jay's IG @pierson_workholding
Andrew's IG @henryholsters
John's IG @saundersmachineworks
James' IG @cncappsjames
Toolpath's IG @toolpathlabs
Help support the podcast www.patreon.com/withintolerancepodcast
Zap joins me this week to discuss his recent complex probing project in Ohio and his travels to Nevada. We delve into the technical intricacies of machining macros, troubleshooting probing issues, and tips for maintaining clean coolant. Zap shares his expertise on achieving tight tolerances, managing work and travel, and fostering team dynamics. Additionally, I recount my hands-on experience testing the U500 machine, highlighting its performance, work envelope, and controls. We also offer practical advice for maximizing efficiency and effectively preparing for IMTS.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I sit down with Justin Gray, CTO of Toolpath Labs, to discuss his fascinating journey from NASA to leading an AI-driven CAM automation startup. We delve into Toolpath Labs' mission to enhance manufacturing efficiency, the challenges of transitioning from traditional roles, and the complexities of coding machining strategies. Justin shares his experiences with automation technologies, the potential of AI in machining, and valuable lessons from industry precedents. Plus, get a behind-the-scenes look at the development of their estimating product and a fun story about a dog bed in their shop!
Check out Justin's IG @justinsgray
and Toolpath Labs @toolpathlabs or https://www.toolpath.com/
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I catch up with Zap, discussing everything from hiring new team members to tackling complex machining projects. We dive into a unique e-bike project and explore advanced machining setups, Vero-S systems, and the importance of customer relationships. We also talk about dealing with YouTube machining trends, and the challenges of using both old and new equipment. From essential deburring tips to managing shop rust and insights for IMTS attendees, this episode is packed with practical advice and industry anecdotes.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I interview Jarrett Morgan of Possum Solutions about his unique journey from Steadicam operator to running a business creating custom cinema camera accessories. Jarrett shares his evolution, offering insights into the intricacies of running a machining business while having another job. We also discuss the influence of streaming services on the film/media industry, humorous and instructive machine maintenance anecdotes, and Jarrett’s quest for organization.
Check out Jarrett's IG @possumsolutions
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, Chris and I delve into our latest projects and experiences from the past weeks, including Chris's extensive travels tackling various machining challenges across multiple states. We cover topics like material shortages, fusion design, and complex surfacing projects for knife handles. We also discuss the nuances of machine tool programming, organizing tool cribs, and having extra hands in the workshop. Additionally, we explore workflows, tool setups, and balancing quick turnarounds with quality, highlighting stories and insights on maintaining efficiency, flexibility, and creativity in CNC machining.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Ethan and I catch up after his week at Proteum as our first "intern"! We talk about projects he accomplished, things he learned, and ways Proteum can get better. We talk about the RIT Formula SAE team's recent victory and lessons gained over the years.
Check out Ethan's IG @e.patane515
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode of Within Tolerance, Zap and I dive deep into our latest machining projects, touching on everything from material shortages to software complications. We investigate the real potential of AI in automating tasks in machining and weigh the hype against the reality. Additionally, we discuss managing diverse machinist personalities and provide insights on employee management and onboarding.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
This week I am joined by Justin Brouillette from PDXCNC to explore his journey from architecture school to running Portland CNC. We discuss the challenges in custom furniture making, delve into CNC router specifics, and highlight standout features. Justin shares his approach to product development and the role of 3D printing in industrial products. He also discusses his unique strategies for marketing CNC accessories, including the use of ChatGPT.
(This description brought to you in part by ChatGPT - Dylan)
Check out Justin's IG @pdxcnc
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, Chris and I delve into our latest projects and experiences in the last couple weeks. Chris recounts a problematic project involving heat-treated 4140 steel in Delaware and the trials of Camplete for Mill Turns. I talk about updates on the shop's air system improvements and a potential new CMM purchase, emphasizing the ever-evolving nature of manufacturing technology. We also chat about tool longevity, efficient CNC machining, and the advantages and pitfalls of interchangeable tool systems. We also discuss strategies for preventing burnout and achieving work-life balance.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
I am incredibly excited to have Al Whatmough back this week to discuss his recent move over to Toolpath Labs as CEO! Al and I talk about making the decision to leave Autodesk, how to successfully enter a new team, improving machinist productivity, and more!
Check out Al's IG @al.whatmough
and Toolpath Labs @toolpathlabs or https://www.toolpath.com/
Help support the podcast www.patreon.com/withintolerancepodcast
Chris joins me this week to talk shop, answer your questions and all from the new Proteum Podcast Studio! We share updates on work progress, shop layout enhancements, equipment acquisitions, and the cost-effectiveness of machining tools. We chat about best and worst customer experiences, dealing with stress, and more!
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
This week I'm joined by Nushrat Ahmed. Nush shares her journey into manufacturing, emphasizing continuous learning, finding her network, and perseverance. She discusses career progression, education in the industry, and addresses diversity challenges, especially for women. Nush also explores strategies for success, recommends podcasts, and reflects on personal growth through activities like crocheting. Don't miss her inspiring story and valuable insights.
Check out Nush's IG @nushratah
Help support the podcast www.patreon.com/withintolerancepodcast
Jason and Chris are back this week! Chris talks about working like a mad man to finish up a project, visiting me, and his current trip to LA. Jason shares his funding journey, new X2 products, and new machinery. We all chat about motivating people, effective planning, 3d printing and more!
Check out Zap's IG @zap.consulting
and Jason's IG @jason_x2devgroup
Help support the podcast www.patreon.com/withintolerancepodcast
Zach is back this week and we chat all about fixing Kerns, adding a swiss lathe to his shop, and all the changes his business has gone through since the last time on the show. Listen in to hear the incredible modifications and fixes Zach has done to his machines, and hear how this skill scored him a job.
Check out Zach's IG @zachsmiami
Help support the podcast www.patreon.com/withintolerancepodcast
This week I'm joined by Uriel and Kyle from Arda Cards! Any of my listeners who have been following along Uriel and Austere Manufacturing's journey will know of his application of lean principles to optimize his business. In this effort he uses Kanban cards, and this lead to him developing Arda Cards with Kyle. We chat about lean principles, ordering headaches, and how Arda has made Kanban cards easy.
Check out Arda Cards IG @arda.cards
Check out Austere's IG @austere_manufacturing
Help support the podcast www.patreon.com/withintolerancepodcast
Chris joins me this week to catch up on a whirlwind of a past couple weeks! Chris talks about success with lathe probing, and a change of coasts. I talk all things Hermle C250 and new shop.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode of Within Tolerance, Graham Francis joins me to discuss Lights Out Mfg. Graham shares his journey from childhood fascination to mechanical engineer, detailing his experiences at King Machine, transitioning to sales, and partnering with Rapid Design Solutions.
We delve into their automation solutions for machine shops, including integrating robots for machine tending and specializing in machine loading systems. Graham highlights the role of automation in upskilling employees, previews upcoming projects, and envisions a fully automated system. We explore tool life management, automation preparation, industry challenges, and the trend of automation adoption in machine shops, emphasizing the need for education and promotion within the industry.
Rapid Design Solutions first episode here: https://podcasters.spotify.com/pod/show/withintolerance/episodes/Within-Tolerance-Episode-24---Rapid-Design-Solutions-e9fi62
Check out Lights Out MFG's IG @lightsout.mfg
Help support the podcast www.patreon.com/withintolerancepodcast
This week I am joined by everyone's favorite Selway Sr. Apps Engineer, James Meyette alongside Chris Zappettini. James discusses his journey in manufacturing, from machinist to applications engineer, touching on experiences with companies like Cummins, Mori Seiki, and MasterCAM.
He also dives into his role at Selway, sharing experiences in applications engineering, customer interactions, and resolving technical issues.
We talk about tool measurement systems, the MX330 PC-10's capabilities, equipment selection based on needs, and advice for aspiring machinists, stressing the value of diverse learning and hands-on experience in the dynamic field of machining.Check out James' IG @cncappsjames
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Chris talks about his whirlwind last couple weeks wrapping up his shop move and his success with gear hobbing. I share the new machine we bought, talk about my new experience at Hermle training, and thoughts on Heidenhain.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
I am joined by a familiar name with a new company this week. Many of you may recognize Jonathan Hornell-Kennedy from @coreprintpatterns and his previous episode (81), but this week Jonathan is back to talk all about his new company @frameworkbikes . We talk about his path into bike making, carbon fiber filament winding machines, machining frame components, testing them and more!
Check out Frameworks' IG @frameworkbikes
Help support the podcast www.patreon.com/withintolerancepodcast
This week I have Zap back to give updates, and answer listener questions. Zap gives an update on his personal and work life. He talks about his recent trip to New York where gear hobbing on lathes yielded great results. He emphasizes the value of automation and we share our dream machines. We both discuss marketing strategies and the importance of soft skills. I also dive into the trials of getting the new shop ready to move in.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
This episode I am joined by Shawn Conour, the president of Conour MFG. We discuss his company's patented racking arm valve, the machining process involved, and our experiences in the machining industry. We also touch on the challenges of running a machine shop, the exciting projects we're working on, power grid reliability, gun building, tool research, and more!Check out Shawn's Youtube Channel here: https://www.youtube.com/watch?v=uqijBq9JDSo
Check out Shawn's IG @Conour_MFG
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, I'm joined by Kenny Urban, the machine shop supervisor at Meyer Tool and Manufacturing. Kenny discusses his passion for getting kids involved in manufacturing and highlights their facility's specialties in cryogenic assemblies. We delve into the benefits of Hurco machines and the importance of programming and CAM software. Kenny also shares his journey into manufacturing. We address listener questions, discuss the challenges of machining titanium, and touch on 5-axis machining. Kenny's research on Torlon and his recommendations for leadership assessments wrap up the conversation.
Check out Kenny's IG @patriot_mucheenist
Help support the podcast www.patreon.com/withintolerancepodcast
This episode I have a conversation with Michael Gimbel of Gimbel Automation. Michael shares the journey of his company and how they transitioned from contract manufacturing to engineering consulting and eventually to adding Gimbel Automation. We talk about spindle gripping best practices, solutions for programming them, the product offerings from Gimbel Automation and more!
Check out Gimbel's IG @gimbelautomation
Help support the podcast www.patreon.com/withintolerancepodcast
Recorded earlier this year, the long awaited episode with Keaton from Swift Universal is here! Keaton shares his story, from starting a small shop while attending college all the way up to his recent purchase of a Kern HD. Keaton shares his experience with growing a business, SBIR grants, and more!
Check out Swift's IG @swift_universal
Help support the podcast www.patreon.com/withintolerancepodcast
Ethan Patane is back this week to talk about a year of mentorship and instruction. Ethan gives me his "Seven Things to Forget" to be a better mentor, we talk about how to bring more people into manufacturing, and things he looks at when evaluating potential employers.
Head over to impact.rit.edu/project/40222 to help the RIT FSAE team on their new build!
Check out Ethan's IG @e.patane515
Help support the podcast www.patreon.com/withintolerancepodcast
Easton is back this week to talk about his whirlwind year full of work, machine acquisitions, and adding to the Moria Manufacturing team. Other big news is Proteum found a new shop! I share lessons learned from the search and eventual signing of the lease. Easton and I also talk about dealing with stress, work-life balance, and the mental toll of shop ownership.
Check out Easton's IG @moria_manufacturing-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast
Ever struggle to enact change at your company? This month's book club book is for you then! I am joined this week by Alex Kern and Chris Zappettini to discuss "Leading Change" by John Kotter. We all discuss how to start change, successes and failures in changes, and more!
Check out Zap's IG @zap.consultingCheck out Alex's IG @chiefbub-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast
This week I am joined by Ledyard McFadden, the owner of LHM Engineering, a one-man, five-axis contract manufacturing shop in Boston specializing in medical equipment, robotics, and semiconductor projects. Ledyard also co-founded Tahr Equipment, an outdoors equipment manufacturer.
Ledyard shares his manufacturing journey, starting with his experience working with the FIRST Robotics Competition (FRC) and his decision to focus on Baja SAE racing in college. He talks about his time as the manufacturing manager of the Baja team, the challenges they faced during a design change, and the lessons he learned as a leader. He also discusses his experiences working for a semiconductor automation company and a turbo machinery machine shop.
Listen in to hear Ledyard's manufacturing journey, and how he came to start his own shop!
Check out Ledyard's IG @lhmengineering-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast
Tim Paul joins me this week with some fantastic stories and lessons. Tim shares his manufacturing journey and highlights the importance of continuous learning, networking, finding the right tools, and overcoming imposter syndrome for professional growth and success in the industry. We reflect on our own experiences and emphasize the value of relationships and seizing opportunities.Check out Tim's IG @oneeartim-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast
Warning: This Episode has a fair bit of death and medical trauma. If that's not your thing skip from about 3:04:30 - 3:33:00Chris Zappettini and Jason Peterson join me this week in my longest episode yet, sharing personal struggles and professional experiences. Chris updates us on the last month or so since he's been on the podcast. Jason walks us through his backstory in manufacturing, dying multiple times, and his attitude of continual perseverance no matter what. Jack Welch Episode of BtB - Part One: Jack Welch Is Why You Got Laid Off | BEHIND THE BASTARDS https://www.youtube.com/watch?v=YZv7wc7USQECheck out Jason's IG @jason_x2devgroupCheck out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
Joe Roggenbuck and I discuss his recent business challenges and successes, the pros and cons of working alone versus managing employees, tooling on a lathe, the search for a new workshop, and the importance of investing in employees. We also touch on shop projects, hiring and training employees, and the value of having the right tools.Check out Joe's IG @cobraframebuilding-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast
Garrett Wade joins Dylan to share his story into manufacturing, his background in high-end automotive photography, and how his continual learning led him into making gorgeous parts. We also dive into his successes with his UMC500, a new machine that was just installed, and plans for workholding and tooling for 5 axis.
Check out Garrett's IG @garrettwade
Help support the podcast www.patreon.com/withintolerancepodcast
Josh Shapiro, owner and operator of J.N. Shapiro Watches, shares his background in manufacturing and his passion for reviving American watchmaking. We discuss his use of CNC machines, challenges in machining difficult materials like tantalum, and his efforts to develop his own watch movement. Josh emphasizes the importance of continuous improvement and combining automated and handcrafted processes. We touch on their current projects, design inspirations, and upcoming watch movement. Overall, we explore the world of high-end watchmaking and Josh's dedication to quality and craftsmanship.
Check out J.N Shapiro's IG @jnshapiro_watches
Help support the podcast www.patreon.com/withintolerancepodcast
I am rejoined by two wonderful past guests, Josh Hacko and Chris Zappettini, who ask me your questions! Thank you to everyone who listens for 200 episodes, and here's to another 200!
Check out Josh's IG @nhmicro @nicholashackowatch
Check out Zap's IG @zap.consulting @skillgapinc
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode of Within Tolerance, Chris and I explore the second half of the book "Principles" by Ray Dalio and uncover valuable insights. We discuss problem-solving techniques, the importance of employee solutions, and talk about Fusion 360 CAM. We highlight the significance of a strong team for automation, and talk about the importance of employee training. I also announce the upcoming 200th episode celebration and share updates on ongoing projects and shop location search. Tune in for enriching discussions on machining and manufacturing.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode of Within Tolerance, I have Rob Ellis, director of manufacturing at Maztech Industries, as my guest. Rob shares his journey into manufacturing, his passion for machining, and his experiences with 5-axis machines. He discusses the challenges and successes of his team at Maztech Industries, their focus on lean manufacturing principles, and their dedication to making the best parts possible. Rob also talks about networking, continuous learning, and the importance of personal growth in the industry. Tune in for more insights from Rob and his team at Maztech Industries.
Check out Rob's IG @rad_rob
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan and Chris get together to update on shop status, jobs ending and beginning, trying new tools, and Chris's best project yet. Both also discuss the first half of the book club book, "Principles" by Ray Dalio.
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by Brad Matheus of The Factory Amsterdam this week. Brad tells Dylan about the origins of his business, trials and tribulations with finding space, SLS 3D printing, new machines, and more!
Check out Brad's IG @insta.brad
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by Joe Barnard of BPS.Space this week. Joe talks about jumping into rocketry with no experience, dealing with failure, his future spaceshot, machining large parts with small machinery and more!
Check out Joe's IG @bps.space
and check out the his youtube channel at https://www.youtube.com/@BPSspace
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by Chris Lee this week. Chris started in manufacturing after designing and selling a motorcycle exhaust gave him the bug for making. Chris started machining with small home machines and at school, and now has run Hermle and Kern 5 axis machines. Dylan and Chris discuss both causes and potential cures for the growing skills gap.
Check out Chris' IG @chrislee.design
and check out the DFX Podcast @dfxpodcast and all podcast apps.
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined this week by Chris Lichty, VP of Rainhouse Manufacturing Canada. Chris shares his start in manufacturing, stories from his apprenticeship, and how he moved across the country to apply at Rainhouse. Dylan and Chris talk about 5 axis Matsuuras, automation trials and tribulations, and more!
Check out Rainhouse's IG @rainhousecanada
Help support the podcast www.patreon.com/withintolerancepodcast
From starting a race team, jumping Rally Fighters at work, to being a part of the future of semi trucks, Riley Gillman has lived out every gearhead's dream throughout his life. Riley joins Dylan this week to talk about how he got into manufacturing, the incredibly interesting companies he's worked for, and how one becomes a "TOM".
Check out Riley's IG @rileygillman
Help support the podcast www.patreon.com/withintolerancepodcast
Chris drove down to have a sit-down, in- person episode with Dylan this week. Chris talks about the work he is putting in to change the course of his business. Dylan shares his continued moving woes. Both talk about favorite tooling, probing, and more!
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Jeff Tiedeken is back this week! Jeff and Dylan catch up, talking about his new job at Astranis, Matsuura CNC's, and updates on his epic projects. Both share their thoughts on building shops while maintaining a day job, and Jeff talks about the new MX330 in his home shop.
See Astranis Job Openings at https://www.astranis.com/careers
Check out Jeff's IG @yetiman01
Help support the podcast www.patreon.com/withintolerancepodcast
Zach is back with new projects and machines! Dylan and Zach talk about his recent video on rocket combustion chambers, his Kitamura MedCenter5Ax, joining Nebula, and more.
Check out Zach's IG @breakingtaps and his YouTube channel at https://www.youtube.com/@BreakingTaps
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined this week by Alex Van Dyck, CEO and Founder of Packible. Alex started down the manufacturing road in high school, taking a chance to teach himself MasterCAM and how to run a Haas while there. Alex and Dylan talk about ERP's, 3D printing, pricing products and more!
Check out Alex's IG @dark_sky_industries and Packible @packibletool
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is back from his Germany trip and recounts the highlights. Chris had a down week in the business and shares the plan to fix it. Both talk about this month's book club book "The Pumpkin Plan" by Mike Michalowicz. Have you kicked your rotten pumpkin customers to the curb?
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
You may know Tom from his amazingly intricate brass parts on Instagram, or building his home shop and new business Prestige Precision Parts, but this week we get to dive into his incredibly interesting backstory. Tom talks about starting in welding, moving around the world to follow the trade, and ending up teaching himself CNC machining when the opportunity arose.
Check out Tom's IG @tom_machinist and his business @p3_tec
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan and Chris check in since the last episode together, chat about machinery and employees, and digging out of the hole of work. Both discuss the most recent #withintolerancebookclub book "Extreme Ownership" by Jocko Willink and Leif Babin and share lessons learned from the book, and applications to their businesses.
Check out Zap's IG @zap.consulting
Check out the Nickolas Means talk on 3 mile island - https://youtu.be/1xQeXOz0Ncs
Help support the podcast www.patreon.com/withintolerancepodcast
This week's guest is Nick Heys, the President & Founder of Valence Precision and Co-Founder of DirtyRobotics. Join in as Nick shares his journey into manufacturing, his experience at LBNL, Makani, and Uber, and the story of how he started Valence Precision.
Check out Nick's IG @valence.precision
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, Bre Pettis, the well-known entrepreneur and innovator, discusses his journey and career path with a focus on his work in technology and manufacturing. The conversation covers a range of topics, from Pettis' co-founding of Thingiverse and Makerbot, selling the company, and his acquisition of Bantam Tools. Bre and Dylan also talk about the Baja 1000 and Rally Fighters, as well as HP plotters, in addition to other interesting topics related to entrepreneurship, technology, and creativity in manufacturing.
Check out Bantam Tools IG @bantamtools
Help support the podcast www.patreon.com/withintolerancepodcast
Mickey Jacobs and Alex Kern return to the show to discuss the true cost of automation, getting your ducks in a row, inspection and more!
Mickey was previously on Episode 170 and Alex was on Episode 143
"The INSANE Precision of The National Institute of Standards and Technology" (Moore CMM Video) : https://www.youtube.com/watch?v=uCyU97MoHFM
The book Alex mentions is "Principles" by Ray Dalio
Great GD&T Youtube Channel: https://www.youtube.com/@RDeanOdellHVCC
Check out Mickey's IG @mickey6thgear
Check out Alex's IG @chiefbub
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by two past guests, and hosts of the excellent new podcast "Incremental: The Continuous Improvement Podcast", Devin Bodony and Uriel Eisen this week. Devin, Uriel, and Dylan talk shop improvements, when improvements go wrong, ways to make sure things keep improving, and more!
Check out the podcast's IGs @incrementalci
Devin's IG @lichen_mfg
Uriel's IG @austere_manufacturing
You can listen to Incremental CI here: https://open.spotify.com/show/5pjzm7sFZrumDHv2eqytg5
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan and Zap commiserate over a wonderfully busy but tumultuous opening to 2023, and what they're both doing to overcome their obstacles. Zap shares his European trip, employee issues and changes, and successes with new tooling. Dylan talks about PEEK troubles, coolant flooding, and process updates.
Check out Zap's IG @zap.consulting
Vektek/Mitee Bite video - https://www.youtube.com/watch?v=70nOI4eCUXs
Help support the podcast www.patreon.com/withintolerancepodcast
Simon Hanmer, Managing Director of Freddy Products Ltd, joins Within Tolerance this episode to discuss a range of topics related to coolant filtration vacuums, including their history, maintenance, and unusual applications. Tune in to discover valuable insights into the challenges of refurbishing these machines, how they are used in the manufacturing industry, and more!
Check out Freddy's IGs @freddyproductsltd
You can check out their website at https://www.freddy-products.co.uk/
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, Dave Arneson, Vice President of Professional Instruments Company, shares the story of how Professional Instruments got into the precision manufacturing industry. He discusses their choice of machinery and the reasons behind it, as well as their approach to training new employees. Dave also talks about his own journey into the family business and the important lessons he learned along the way. Throughout the episode, Dave provides insights into the manufacturing industry and the unique challenges faced by precision machining companies.
The book mentioned in the episode is Precision Spindle Metrology by Eric Marsh
Check out PI's IGs @professionalinstrumentscompany
Help support the podcast www.patreon.com/withintolerancepodcast
Josh Hacko returns to the podcast to update us all on his Kern HD, starting a new precision machining business, and more! Dylan and Josh talk about outsourcing vs. insourcing, and commiserate about job shopping.
Check out Josh's IGs @nhmicro and @nicholashackowatch
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by Derek Schuetz of FidgetThings this week. Starting with fidget spinners at the beginning of the craze and making his way through products and projects that interested him Derek has grown a company and following dedicated to all things fidget. Derek talks about starting out machining, acquiring machinery, 3D printing tips and tricks and more!
Check out Derek's IG @fidgetthings
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan and Chris discuss the remainder of Critical Chain, dive into being better contractors, make goals and homework for next episode, and more!
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
Tune in as Uriel Eisen, the founder of Austere Manufacturing, joins the podcast to discuss automation, his spindle gripper workflow, and the challenges he faced in implementing automation in his manufacturing process. He also talks about his approach to lean manufacturing, drawing inspiration from the Toyota way. With his wealth of experience dialing in this workflow, this is an episode you won't want to miss.
Check out Austere's IG @austere_manufacturing
Help support the podcast www.patreon.com/withintolerancepodcast
This week welcome back Jay Pierson, president and founder of Pierson Workholding. In his third appearance on the show, Jay shares his company's upcoming product releases, reflects on the importance of prioritizing time management, and Dylan and Jay discuss trading money for time. Tune in to hear his valuable insights and experiences in the machining and manufacturing industry.
Check out Pierson Workholding's IG @pierson_workholding
Help support the podcast www.patreon.com/withintolerancepodcast
In this episode, Kyle Brunner, a senior applications engineer at Hermle USA, shares his experience in the manufacturing industry. Kyle began his career in die cutting and later gained experience in setting up and running screw machines. He also taught himself CAM programming to improve his skills and advance in his career. Kyle is currently working on some amazing projects as a senior applications engineer at Hermle USA, utilizing highly advanced 5 axis machines. Tune in to hear Kyle share his insights and experiences on the industry.
Check out Hermle's IG @hermleusa
Help support the podcast www.patreon.com/withintolerancepodcast
This week's guest is Zach Smith, a highly skilled and experienced watchmaker and owner of Hour Precision. He holds certification from the prestigious WOSTEP program and specializes in machining parts for the watchmaking and medical industries. As the owner of two Kern CNC machines, he is well-versed in precision manufacturing and has even refurbished one of the machines himself. Tune in to hear Zach share his insights on the importance of maintaining the highest standards of quality in the watchmaking industry and his journey as a watchmaker.
Check out Zach's IG @zachsmiami
Help support the podcast www.patreon.com/withintolerancepodcast
From working around one of the largest forging presses in the world, to programming and machining parts for some of the coolest offroad trucks, Kevin Strom's career has taken him to some amazing places. Dylan and Kevin talk about machining on massive machines, how to run parts bigger than the machine travel, shop organization and planning, and more in this weeks episode.
Check out Kevin's IG @one8mfg
Help support the podcast www.patreon.com/withintolerancepodcast
You may know him as king of "I wouldn't do it like that" but Dylan this week is joined by Mickey Jacobs to learn just how he would do it. Dylan and Mickey talk about changing jobs to grow your skills, not burning bridges, running automated processes, and more!
Check out Mickey's IG @mickey6thgear
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined this week by fellow podcaster, used machinery dealer, and treasure hunter Noah Graff. Dylan and Noah talk about inspecting used machinery, working with family, how the sausages (podcasts) are made, and more.
Check out Swarfcast at https://todaysmachiningworld.com/swarfcast/
and Graff-Pinkert at https://graffpinkert.com/
Other podcasts mentioned:
Mindfulness Manufacturing
Against the Odds
Help support the podcast www.patreon.com/withintolerancepodcast
He's back! Everyone's favorite engineer turned product marketer, Curt Chan, has returned to Autodesk and is here to help tackle the industry education problem. Dylan and Curt talk finding mentors, inspiring youth into manufacturing, supporting local education and more.
Check out Curt's IG @curtis.chan
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by his new WTP Book Club co-host Chris Zappettini to dive into the first 12 chapters of Critical Chain by Eliyahu Goldratt. Chris and Dylan talk constraints, focus, and more!
Check out Zap's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
How do you build high performance teams? This week's guest, Jamie Underwood, and Dylan try to get to the bottom of it. Jamie has been part of team building at some of the largest tech companies in the world, and is now Head of Programming at Hadrian. Dylan and Jamie talk about the culture and talent problems that manufacturing is facing, and possible ways we can start changing things.
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Help support the podcast www.patreon.com/withintolerancepodcast
Its a Dylan² episode! Dylan Tanner joins the show this week to share his journey from tinkerer to designer and machinist at Schenk Knives. The Dylans talk about starting in community college, pallet systems, Damascus machining, and more!
Check out Dylan's IG @dylanrtanner
Help support the podcast www.patreon.com/withintolerancepodcast
While many machinists dislike 304, this week's guest Chris Cameron started his manufacturing career cutting it. Chris owns Performance Stainless Steel which specializes in automotive parts made from stainless. Chris shares his background entering the industry with no machining background, learning the ropes quickly, and expanding on the business' product offering.
Check out Chris's IG @performancesst
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is rejoined by Paul Van Metre of ProShop this week. Paul shares the growth and changes in ProShop since he was last on the podcast (all the way back in episode 62), and imparts experience and wisdom in how to find and manage customers as a shop grows.
Check out Paul's Podcast- Machine Shop Mastery
https://machineshopmastery.com/
The Customer Scorecards Paul mentions:
https://proshoperp.com/drive-profitability-with-customer-scorecards/
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined this week by a myriad of past guests to talk about their experiences at this years IMTS in Chicago.
Chris Zappettini- @zap.consulting
Easton Bednarek - @moria_manufacturing
Pete Oxenham - @chatter.dev
Chris Purceski - @cadchris
Devin Bodony - @lichen_mfg
Andrew Henry - @henryholsters
Nick Polanosky - @p3dcreations
Special thanks to @hermleusa for the amazing Sepp and all of your time, and to @igsdann and @kernprecision for letting me co-host a wonderful #instamachinist meetup
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by Chris Zappettini of Zappettini Consulting this week. Chris shares how he found his machining spark in school, to being an application engineer at Methods, to starting his own consulting company. Dylan and Chris discuss managing customer expectations, dealing with evolving processes and failure, and transitioning from a solopreneur to having a team relying on you.
Check out Chris's IG @zap.consulting
Help support the podcast www.patreon.com/withintolerancepodcast
What does it take to run a pair of machines 24 hours a day? CJ Abraham of Precision Product Development joins Dylan this week to share how he does it. CJ shares how he started in manufacturing, from a high school class, to working at Autodesk, to going full-time in his own business. Dylan and CJ talk about deburring and finishing, software that helps CJ run his business, and more!
Check out CJ's IG @cj.abraham
Help support the podcast www.patreon.com/withintolerancepodcast
If you've ever wondered what its like to get all of Autodesk's numerous manufacturing offerings to work together, Al Whatmough might be able to share some insight. Dylan is joined this week by Al Whatmough, Director of Product Management - Manufacturing at Autodesk. Al shares his origins in manufacturing, finding opportunity amid acquisitions, and learning to help teams with competing philosophies come together.
You can find Al on IG @al.whatmough
Help support the podcast www.patreon.com/withintolerancepodcast
This week's guest is Melissa Ramos, owner and operator of M95 Machining. Melissa talks about starting her business, dealing with adversity in the industry, a new robot cell, and a recent trip to Autodesk offices in the UK!
Check out Melissa's IG @m95machining
Help support the podcast www.patreon.com/withintolerancepodcast
What do you get when you put two people from Florida and one from Arizona in a room? A whole lot of talk about how great AC is! Dylan is rejoined by Juan March of Jax Precision and Nick Polanosky of P3D Creations this week. Nick and Juan update Dylan on all of the growth they have had since their last episodes. Nick expresses his love for his new toy, a Datron M8Cube. Juan also has a new piece of machinery, a DMG DMU50. All three talk about how they view and manage growth, and discuss what they are looking forward to seeing at IMTS 2022.
IMTS 2022 Instamachinist Meetup - KERN Precision booth #338719 in the South Hall. Wednesday, September 14th, starting at 3pm
You can find the holder/spindle creator script at - https://www.nyccnc.com/NYC%20Uploads/holderCreatorNEW.py
The newest UMC firmware version is - https://www.haascnc.com/service/updates/ngc-software-version-100-22-000-1015-released.html
Check out Juan's IG @jaxmfg
Check out Nick's IG @p3dcreations
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Help support the podcast www.patreon.com/withintolerancepodcast
What makes a machinist go home covered in glitter? A Datron of course! This week's guest, David Rahn, joins Dylan to talk about his background in machining, creating production fixturing at his first manufacturing job, and most recently developing an incredibly cool fixture plate system for Datron's (and more) at Develop LLC. Dylan and David deep dive into what its like to run a Datron full-time and some things that might not be obvious at those looking at them.
Check out David's IG @dmrahn101
Help support the podcast www.patreon.com/withintolerancepodcast
Armed with an old Volvo and a want for parts that didn't exist, Ben Kaplan founded what is now called BNE Dynamics. Dylan and Ben discuss the origins of BNE, buying used machinery, Makino CNCs, and the workholding mindset change that comes along with moving things horizontal.
Check out Ben's IG @beigepower
Help support the podcast www.patreon.com/withintolerancepodcast
Hot off the heels of an internship at Lawrence Livermore National Laboratory, Adam Balogh of Laney College rejoins the podcast this week. Adam shares all of the amazing machinery and processes he saw while working in the Target Fabrication lab, Dylan and Adam discuss the machines Laney College has acquired since his last episode, and Adam shares Laney College's "Fall is Free" program for the 2022 Fall Semester.
To find out more about the Fall is Free program and apply head to https://laney.edu/fall-is-free-at-laney/
The Laney College Machine Technology program https://laney.edu/machine_technology/
Check out Adam's IG @laneymachinetech
Corrections:
1) The dish of the Arecibo radio telescope is made of perforated aluminum, not concrete.
2) The Star Wars program was a system of space lasers, not a space telescopes.
3) Rigging/Logistics company that donated their time to deliver the Kern to Laney is LLS Inc. (www.llsteamusa.com)
Help support the podcast www.patreon.com/withintolerancepodcast
Precision engineering, air spindles, rocketry and more! Dylan is joined by Cyrus Lloyd a student at Auburn University, Machine Shop Supervisor at a Makerspace , and currently an intern at Professional Instruments Company. Cyrus shares what its likea to work at the tolerances needed to make some of the best air spindles in the world, lessons learned designing his own diamond turning lathe, and competing in the next ASPE student challenge.
Check out Cyrus's IG @cylos_garage
and his YouTube channel https://www.youtube.com/channel/UCiygJF7wFHDeWGVvXkztUSA
Help support the podcast www.patreon.com/withintolerancepodcast
This week's guest introduces himself as "the 21 year old college student who is blocked by Titans of CNC, and whose first word was excavator" but that is just the tip of the iceberg. Dylan is joined by Ethan Patane this week. Ethan talks about being a student at RIT, making over 1500 parts while there for their Formula SAE team, machining storm trooper helmets and impellers, and more!
Check out Ethan's IG @e.patane515
Help support the podcast www.patreon.com/withintolerancepodcast
What makes AlienTools so out of this world? Travis Leer joins Dylan this week to explain what sets AlienTools apart from the competition, his circuitous journey to tooling, and more!
Iguana Milling Challenge
https://youtu.be/6NkazMBdHqc
Check out AlienTools's IG @alientoolsgmbh
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Help support the podcast www.patreon.com/withintolerancepodcast
Hot off the delivery of his new swiss Daniel Osborne of OZ Machine Company joins Dylan to talk about knife making, buying and learning swiss machines, grinding blades in a Brother CNC, giant engine blocks, and more!
Check out Daniel's IG @ozmachinecompany
Help support the podcast www.patreon.com/withintolerancepodcast
Nick Kiefer of Krew Golf shares his incredible story of perseverance with Dylan this week. From baseball, to long drive competitions, to starting his own putter company, Nick constantly reinvents himself to suit his current circumstances and overcome any obstacle that has been thrown his way. Dylan and Nick talk about workholding, learning to program/machine/weld from nothing, and dropping bombs on the driving range.
Check out Nick's IG @krewgolf
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by Zolten Glasso from Z9 Machining this week. Zolten talks about discovering machining through Formula SAE, starting his shop, and buying his first 5 axis. Dylan and Zolten talk all things C250, fun and difficult parts, and making buckets of chips.
Check out Zolten's IG @z9machining
Help support the podcast www.patreon.com/withintolerancepodcast
From applications at Datron to sales at Kern, Dann Demazure has experienced some of the most unique machines out there. Dylan is joined by Dann this week, who shares his background in working on cars, his introduction to machining through Datron, and his entry into the world of Kern. Dylan and Dann talk cars, space, high precision machinery and more!
Check out Dann's IG @igsdann
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by Josh Firman of Firmworx this week. Another recent full-timer in his own shop, Josh and Dylan talk about running small businesses, the benefits and perils of running older machinery, and the quest to find more shop space. Josh shares the details on his FirmVise, talks about recent machinery acquisitions, and shares some great machine crash stories.
Check out Josh's IG @firmworx_ltd
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan gets to scratch that gearhead itch this week with Antonio Brown from Autosports Engineering. Antonio shares his origins in business as a drop shipper in college, to opening his first shop, purchasing his first machine without any machining experience, to moving his now large shop into a new building and buying more machinery.
Check out Autosport Engineering's IG @autosports_engineering
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined this week by Matt Hertel, CTO and Co-founder of Pocket NC. Matt talks about his origins in manufacturing, design choices on the original Pocket NC's, automation, and more. Most importantly, Matt talks all about their new machine currently in development. From compensation, to the trials and tribulations of creating a more capable machine from scratch, Matt answers many listener questions about this new exciting chapter in Pocket NC.
Check out Matt's IG @inventorcaptain
Help support the podcast www.patreon.com/withintolerancepodcast
Odds are that you have seen one of Trevor Hirschi's rings across the internet. Trevor and his company, Titan Ring Designs, make amazing titanium items. From rings to tie clips and even door handles, Trevor designs and manufactures high end products from his shop in Utah. Dylan and Trevor talk about the design process, Trevor's background in manufacturing, issues leading to lack of help in shops, and more on this week's episode.
Check out Trevor's IG @titanringdesigns
Help support the podcast www.patreon.com/withintolerancepodcast
You may know him as @ChiefBub from Instagram, or "that guy using the Lang thing in his Haas" but this week's guest Alex Kern has all that to share and more. Alex joins Dylan this week to talk automation, tool selection, lean improvements, and more!
Check out Alex's IG @chiefbub
Help support the podcast www.patreon.com/withintolerancepodcast
Jeff Hooper set out to build "the cheapest shop known to man" and seems to have succeeded. Dylan is joined by Jeff this week to discuss CNC training, running a job shop on a tight budget purposely, and most importantly enjoying life.
Check out the Chip Monkeys Youtube channel at https://www.youtube.com/c/JeffHooper
and Jeff's IG @chip_monkeys
In a long awaited episode, Dylan is joined by Amish Solanki of SS CADCAM this week. Amish talks about how he got into machining, buying his 5 axis DMG, approaching difficult jobs, and his struggles (that many in the community share) keeping tooling organized and accounted for.
Check out Amish's IG @sscadcam
Help support the podcast www.patreon.com/withintolerancepodcast
This week's guest has a Bachelors in Electrical Engineering, a PhD in Physics, is a software architect by day, and still finds the time to have hobbies in CNC machining and injection molding. Dylan is joined by John Socha-Leialoha of Random Products this week. John shares his background in the software industry, discovering machining while working on model railroads, and his long string of passion projects that have added to his skillset over the years.
Check out John's Youtube at: https://www.youtube.com/c/JohnSL
and his IG @johnsochaleialoha
Help support the podcast www.patreon.com/withintolerancepodcast
You may know this week's guest as the man who erected a building around his Duravertical mill. "You gotta do what you gotta do", Says Seth Madore of Liberty Machine, Inc. Dylan and Seth discuss running small businesses, focusing on quality control, and process reliability this week. Seth shares lessons learned from building a shop at home including additions, power requirements, and phase converters.
Check out Seth's IG @liberty_machine
Help support the podcast www.patreon.com/withintolerancepodcast
Most great products are born from the frustrations or challenges the creator faces. Ignite Digi and its co-founder Chris Fox exemplify this, creating amazing camera equipment rooted in personal experience with camera drones and cinematography. Chris joins Dylan this week to share Ignite's humble beginnings in a garage, their massive growth and acquisition of new machine tools, to their newest piece of equipment on its way.
Check out Chris's IG @madebychrisf
Help support the podcast www.patreon.com/withintolerancepodcast
This week's guest Travis Mashburn deals with a material many machinists dislike, composites. Travis shares his experience cutting carbon fiber, from tool selection, dry vs. wet, and dust collection. Travis is also retrofitting his own CNC routers at the same time and talks about his experience with Masso controllers.
Check out Travis's IG @unlocked_composites
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Help support the podcast www.patreon.com/withintolerancepodcast
Joe Roggenbuck of Cobra Framebuilding has had a whirlwind year since last being on the podcast and is here to share it all! From hiring an employee, to buying his own building Joe has a lot of great information and lessons to share!
Check out Joe's IG @cobraframebuilding ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
What do you do when you want to spend less time working in the business, and want to work on the business instead? If you're Brian Kippen, you start a second shop across the country! Dylan is joined by Brian this week to talk about forming a second KAD Models location, automation solutions, model making, cars, and more!
Check out Brian's IG @kadmodels
Help support the podcast www.patreon.com/withintolerancepodcast
Breaking Taps is a fantastic Youtube channel exploring material science, machining and more! Zach of Breaking Taps joins Dylan this week to talk new machines, laboriously pouring epoxy granite, failed experiments, and building replicas of the JWST mirror system.
Zach's IG: @breakingtaps
Check out Breaking Taps on Youtube: https://www.youtube.com/c/BreakingTaps
Breaking Taps JWST video: https://www.youtube.com/watch?v=5MxH1sfJLBQ
Okuma Octahedral Hexapod CNC: https://www.youtube.com/watch?v=sPS096dUVmw
Help support the podcast www.patreon.com/withintolerancepodcast
The roundtable is back! Easton, Drew, and Jake all rejoin Dylan this week to catch up on new machines, going full-time, broken tools, and more! Drew is getting the hang of his new (to him) Okuma lathe, Jake is preparing for a weekend of unattended running of his Tsugami, and Easton has been figuring out the world of swiss lathes. All 4 discuss some of the metrology equipment they have, and the best $500 to spend on inspection equipment.
Check out Drew's IG @drewfab
Check out Jake's IG @yatesprecision
Check out Easton's IG @moria_manufacturing
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Help support the podcast www.patreon.com/withintolerancepodcast
What sausage goes best with machining? What options do you want on a Hermle? and what does a black spindle mean? are all questions this week's guest, Daniel Römer discusses this episode. Daniel runs a shop in Germany, born out of the need for his parent company to produce their own parts. Daniel and Dylan talk about running Hermle CNC's, Freddy coolant vacuums, what a proper pretzel is, and more!
Check out Daniel's IG @bavariacnc and his youtube channel https://www.youtube.com/c/BavariaCNC
Help support the podcast www.patreon.com/withintolerancepodcast
Fadal's, Brother's, and crazy mountain biking accidents oh my! Dylan is joined this week by Joe Kaslowski, owner of Random Fabrication. Joe and Dylan discuss Joe's new Brother Speedio, his experience with Fadal CNC's, running a small shop in his garage, and more!
Go check out Joe's IG @randomfabrication
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Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined this week by Yamazen application engineer, Ryan Nolan. Ryan shares his backstory growing up in shops, talks Matsuura 5 axis, and shares interesting crash stories. Dylan and Ryan dive deep into Speedio options, the new W1000 and D00 control, garage machines, and more!
Go check out Ryan's IG @cnc_guy_ryan
Help support the podcast www.patreon.com/withintolerancepodcast
Dylan is joined by Konstantin Ivanov, CEO of DigiFabster this week. DigiFabster is a software that can automate a lot of the quoting process and allow customers to check out online, rather than going through the traditional RFQ/PO process. Konstantin shares his backstory, starting in 3D printing, to forming DigiFabster to allow others to use the quoting system they designed for themselves. Konstantin's background started in Marketing and Programming and he shares some simple ways everyone can help update their website to increase conversions.
Go check out DigiFabster's IG @digifabster_us
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Help support the podcast www.patreon.com/withintolerancepodcast
What does a hardmilling specialist do when he gets home? Make knifes of course! Dylan is joined this week by Jim Vandeveld of HMC Manufacturing, a machinist/knife maker out of PA who is redefining what a "midtech" should be. Dylan and Jim talk about motivation, supportive spouses, building shops, and the fantastic route Jim has taken to be where he is now.
Go check out Jim's IG @hmc.mfg
Help support the podcast www.patreon.com/withintolerancepodcast
Fraisa is a tool manufacturer tracing its origins all the way back to 1934! Today Dylan is joined by Doug Funfsinn of Fraisa USA to discuss tool design, planning of cutting tools years into the future, unique applications, and more!
Go check out the Fraisa Tool Lab and Doug's IG @fraisa_toollab
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Help support the podcast www.patreon.com/withintolerancepodcast
Nick Polanosky is back this week to wrap up unfinished topics from 2 episodes ago, talk Datron purchase, and his week off in the shop! Go check out P3D's IG @p3dcreations ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
2021 was a year of change for a lot of past guests and this week's guest John Russakoff from JSP Fab is no exception. John comes back on the podcast to share the details of the shop move JSP underwent this year, the sale and purchase of machinery, release of their first large assembly product and more. Dylan and John discuss chip management, cutting tool selection, and favorite Spotify artists.
Go check out John's IG @jspfab
Help support the podcast www.patreon.com/withintolerancepodcast
Can you start a CNC business with 3d printers? If you're this week's guest Nick Polanosky, you sure can! Nick joins Dylan to share the epic saga that is the backstory of P3D Creations. From multirotors, to 3D printers, to his first 5 axis machine Nick's story has the through line of jumping first and building a fantastic parachute on the way down. Dylan and Nick talk about job shopping, repairing old machines, hackerspaces, and more!
Go check out Nicks's IG @p3dcreations
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Help support the podcast www.patreon.com/withintolerancepodcast
Brad from Hourglass Ingenuity is back on the show and brings with him lots of changes! Brad has moved shops since his last episode and talks about finding a new location and having room to spread things out. Brad also added another Mini Mill to the mix with a 4th axis and has learned lots of new lessons with that. Dylan and Brad talk about the pros and cons of being an entrepreneur and the mental health effects that can have.
Go check out Brad's IG @hour.glass_ingenuity ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
Adam Demuth was one of the podcast's early guests and he's back! Adam chats with Dylan this week about new machine acquisitions, harrowing machine crash stories, where he sees his company going in the future, and new metrology equipment.
Go check out Adam's IG @adam_the_machinist ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
Lowery Racing has had an amazing year of growth, sales, and going fast! Jeffery joins Dylan again to talk all about how he's handled the past year of business. Both discuss HR/Payroll, staying motivated, shop upgrades and more!
Go check out Jeffery's IG @lowery_racing ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
What do a prototype machinist, business owner, and youtuber all have in common? They all are this week's guest, Stefan Gotteswinter. Stefan joins Dylan to share his background, talk esoteric machine tools, and what the future of his business hold. If you've ever watched one of Stefan's videos and wondered what makes him tick, this is the episode for you!
Go check out Stefan's IG @stefan_gtwr
Help support the podcast www.patreon.com/withintolerancepodcast
Starting a career path out of spite might not be a normal path into business, but when Josh Ogle's attempt to work for a frame builder was spurned it led to just that. Josh joins Dylan this week to share his excellent tale through manufacturing and all its twists and turns. From his first company Jericho, to product photography, watches, automotive tuning companies, and now his company Ogle Component Design Josh has done it all. Josh and Dylan talk all things small Kitamura horizontals, titanium machining and tooling, and how Josh designs the parts he does.
Go check out Josh's IG @oglecomponentdesign
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Help support the podcast www.patreon.com/withintolerancepodcast
Born from frustration with a bad light, Okluma and is owner Jeff Sapp create high end EDC lights that are incredibly popular. Jeff joins Dylan this week to share his backstory, talks sub-spindle live tooling lathes, moving the company, and crazy 1000 mile endurance bike races. Go check out Jeff's IG @_okluma_
Help support the podcast www.patreon.com/withintolerancepodcast
Have you ever wondered how National Geographic gets those crazy shots right up next to animals? This week's guest, Tom O'Brien is the one to help make those possible. Tom works at National Geographic as a Photo Engineer taking the ideas of photographers and making them a reality. Dylan and Tom talk about cameras, gear, the best shop from the 70s, the Rock, and more! Go check out Tom's IG @mechanicalphoto
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Help support the podcast www.patreon.com/withintolerancepodcast
Are you tired of having to do calculations to see when a job will be finished? This week's guest Pete Oxenham was, and created his new company Chatter.dev to solve this problem and many more dealing with machine data. Pete tells Dylan of his beginnings in manufacturing, starting with making car parts for his Mustang, to acquiring an Enshu HMC to meet a new customer demand, to starting a software company to solve internal data collection problems in his job shop. Pete shares stories of getting his first machine dropped off and the ensuing struggle with finding a post to manually walking through his first horizontal program to prevent crashes. If you want to know more about the public beta for Chatter head over to www.chatter.dev or find Pete @ftr.cnc and @chatter.dev on Instagram ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
Hot off a record year Andrew rejoins Dylan on the podcast to talk about the unexpected realities of owning a business with such massive growth. From the toll paying taxes takes at a large scale, to moving the entire business to a new shop, to researching and adopting an ERP Andrew has had a year full of immense highs and lows. Dylan and Andrew talk about systems and how they do/do not scale with growth, setting inventory minimums, and less than ideal dealings with tooling manufacturers. ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast
Easton comes back on the podcast to talk full-time running his shop and all things Moria Manufacturing. Dylan and Easton share crash stories, near misses, and where they see their shops going. Dylan asks Easton about a realization he had about going full-time, and both discuss different CNC control pros and cons.
Help support the podcast www.patreon.com/withintolerancepodcast
WT's first guest, Dan Rudolph, returns this week to talk with Dylan about a year of growth, learning, and packing ever more machinery in their shop. Dylan and Dan discuss moving compressors and RapidAir systems. Dan has spent the last year tooling up a process for a difficult part and shares things learned about the long term development process. Dan talks machines with a new Swiss on its way to him.
Find Dan on IG @dannyrudolph
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MIT OpenCourseware Intro to Nuclear Engineering
https://ocw.mit.edu/courses/nuclear-engineering/22-01-introduction-to-nuclear-engineering-and-ionizing-radiation-fall-2016/
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Help support the podcast www.patreon.com/withintolerancepodcast
Joining Dylan this week is James Milne of Fifty50 Knives, maker of some of the finest kitchen cutlery out there. James started off hand making knifes but demand quickly grew to the point where CNC became a need. James tells of buying used machinery, the issues that came with them, and a fantastic story of determination and overcoming these issues. Dylan and James also discuss 3D printing and the benefits to be found in resin 3D printers.
Help support the podcast www.patreon.com/withintolerancepodcast
Have you ever wondered how a scientist would approach machining? Wonder no further! Dylan is joined by Marvin Groeb, or @marvgro on IG, System Engineer at Kern with a Masters in Materials Science. Listen in as Marv tells about using the scientific method to test speeds and feeds, shaping with a Kern 5 axis, cutting ceramics and more! Marv brings a wonderful mindset to machining and his background and curiosity has led him to create some amazing works.
The Breaking Taps video mentioned:
https://youtu.be/aog0syGaZzQ
Eulerian Video Magnefication
https://youtu.be/fHfhorJnAEI
Help support the podcast
www.patreon.com/withintolerancepodcast
The Yetiman returns! Dylan is joined once again by Jeff Tiedeken of MLS Aerospace and Cutting Time for an episode full of fun stories, lessons learned, and awesome builds. Jeff talks about his adventures spinning up a nuclear project, quantum computers, building show bikes, and accidentally buying a mine. Dylan and Jeff both have new machines with another new one on the way for Jeff, so they both lament about tearing up their shops for machine moves. Jeff tells us the story of Cutting Time, from conception to patents, to scoring a killer deal on an injection molding machine.
Help support the podcast at www.patreon.com/withintolerancepodcast Go check out Jeff's IG at https://www.instagram.com/yetiman01 And go visit Cutting Time at https://cuttingtime.com/
All it takes is a brief glance at Uriel's website to know he loves making things. From water treatment to space suit hardware it seems like he's successfully gone wherever his interests take him. Uriel joins Dylan this week to discuss his newest company, Austere Manufacturing, where they are making some incredible soft goods buckles. Uriel talks about the steps taken to get up to speed producing the buckles as well as automation efforts to make them even more unattended. Dylan and Uriel nerd out about Brother Speedios, process reliability, and tool breakage detection. Help support the podcast at www.patreon.com/withintolerancepodcast
Joining Dylan this week is Prometheus Lights founder and owner of FourSevens, Jason Hui. Listen in as Jason shares his background in manufacturing and design, trials of acquiring another company, and dealing with sourcing issues through the pandemic. Jason and Dylan talk about 3D printers, specifically Jason's incoming printers for production and prototyping. Check out Jason's podcast, I'm No Expert at https://noexpert.libsyn.com/the-120000-mistake.
Help support the podcast at www.patreon.com/withintolerancepodcast
You asked for it and it finally happened! This week on the podcast Dylan is joined by his business partner Brad! Listen in as Dylan and Brad talk about Brad's background in machining, how they met and started Proteum, new machines, going full-time, and more! Help support the podcast as www.patreon.com/withintolerancepodcast
Dylan is joined this week by Joe Barros of TDC Manufacturing. Tune in to hear how Joe got started in manufacturing, what made him choose Brother's, and what TDC really stands for! Dylan and Joe talk about the tough decision of buying a new machine, hiring help, and starting new brands. The book Joe mentioned at the end is Essentialism by Greg McKeown. Help support the podcast as www.patreon.com/withintolerancepodcast
Easton and Drew join Dylan again this week to catch up and talk shop. Easton tells us of some shop injuries, lessons learned with parting tools, and sub spindle live tool lathe life. Drew shares his experience with NPT taps, new Drewfab products, and his recent experience looking into buying another business and how to value businesses. Dylan talks about his 4th axis install and some cool tools and tool holders. Help support the podcast at patreon.com/withintolerancepodcast
This week's episode ended up taking 2 weeks to make! The episode begins with Brad Southard joining Dylan in the shop for the first in-person podcast. Brad tells us his backstory from starting in woodworking, making handmade knives, abusing school equipment, and collaborating with Spyderco. Unfortunately both are beset by loud neighbors, and Dylan's laptop fails to record the second half. The next part of the episode Brad joins Dylan remotely and both talk about 4th axis installs, grinding blades in a CNC, attention to detail, 3d printers, and the Tucson Swales. Help support the podcast at www.patreon.com/Withintolerancepodcast
"When you quit your job, you're showing the universe that you're serious. And once the universe knows you're serious, it will conspire to help you". Brandon from MarkZero Prototypes continues to show how true this idea from Rich Roll can be with the successes in his business. A Professional Engineer and owner/operator of MarkZero, Brandon tells Dylan how he came up in the engineering world and eventually caught the manufacturing bug after a deep dive into what it would take to build a shop. Listen in as Dylan and Brandon talk about everything from the Waves to Water project and vise torque, to shifter karts, and more. Support the podcast on Patreon! https://patreon.com/withintolerancepodcast
Dylan is joined this week by Aaron Gough from Gough Custom, a knifemaker who uses machining to its utmost in his process to craft his gorgeous outdoorsman knives. Listen in as Aaron shares his story, from grinding knives at a young age, to a career as a software engineer, to jumping into making knifes professionally. Aaron talks about buying his first machine, Milly, a Fadal VMC and the effort he put into rebuilding it. Dylan and Aaron also talk about 3d printing, his new kitchen knife, space, and the F-117.
Check out the video about Skunkworks here:
https://youtu.be/pL3Yzjk5R4M
Help support the podcast on Patreon.
https://www.patreon.com/Withintolerancepodcast
Dylan is joined this week by Dave Stanbach of Carbide Cutting Tools, a tooling manufacturer in South Carolina. Dave and Dylan talk about cutting tool design, the machines used to make the tools, and all things carbide. Listen in to learn how CCT makes their high performance tooling. Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Join Dylan, Easton from Moria Manufacturing, Jake Yates from Yates Precision, and Drew Dominique from Drewfab celebrating 100 episodes of Within Tolerance by talking about new machines, financing machines, running small businesses, and generally throwing each other under the bus at any chance. This will be part 1 of 2 (or maybe more?) Thanks to everyone for listening, participating and supporting the podcast for the past 100 episodes! Here's to another 100.
3D scanning, crazy 5 axis Haas machines, and vacuum forming are just a few of the incredibly cool things this week's guest Chris Purceski is involved in at Parts Shop Max. Tune in to hear how Chris worked his way up in the world of manufacturing and honed his Solidworks chops. Chris talks about tool choice for the HSK spindle on the Haas VR9, balancing tool holders, and dealing with a brand new machine design.
Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Whether you know him from his company Zodiac Engineering, from his products and parts, or as your new friendly neighborhood Yamazen Applications Engineer, Ken is a staple in the machinist community. Listen in as Ken and Dylan talk about his origin story, product development and machining, new knives in the making, and the move into Apps.
Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Have you even come across Spencer Webb's page and thought "what makes this guy tick?". Well grab your favorite beverage, pull up a chair, and listen in as Spencer tells us his story. From the MIT Pistol team, to getting his pilots license, to designing antennas for some amazing challenges Spencer shares the circuitous route he took to end up where he is as antenna consultant and purveyor of precision PFG stones.
Help support the podcast! https://www.patreon.com/Withintolerancepodcast
From NASA robotics competitions, to owning his own shop Juan March comes on the show to talk about the creation of Jax Precision and his backstory. Juan shares the successes and trials of owning his own shop, from trying to find shop space, to buying his second machine. Dylan and Juan discuss coolant choices, finding job shop work, machine options, and starting and maintaining a quality system.
Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Going from squirting plastic out of his 3D printer, to ripping it to shreds with his Datron in such a short time, Ed Kramer has put himself through quite the manufacturing journey the last few years. This week Dylan talks to Ed about all things Datron, compressors and mini splits, and how many ice cube trays one machinist needs. Ed talks about digital height gages and metrology and future machine purchases.
Help support the podcast! https://www.patreon.com/Withintolerancepodcast
When this week's guest Michael Sargent ran into the issue of accurate and dense workholding for his companies Carbon Tactics and Gear Fur, he leaned on his background in engineering and kinematics to design vises and start Flux Workholding. Dylan and Michael go through the ins and the outs of the vise, the ideas that shaped it, and the concepts its based on. With Michael being a veteran of kickstarter both also discuss the benefits of a pre-order and how to handle such an influx of orders. Michael shares his products landing in some unusual places and some cool things he's working on in VR.
Help support the podcast! https://www.patreon.com/Withintolerancepodcast
"Using Ingenuity in a timely manner" is how this week's guest Brad Frazier describes his company. Brad runs Hourglass Ingenuity making some amazing welding and organization products in his Haas Mini Mill at home. Dylan and Brad talk about how Brad started in fabrication and machining, from working on Honda Ruckuses to stirring up a ruckus on Instagram with his high quality beautifully anodized products. Brad fills us in on tricks to make your anodizer relationship better, pros and cons of his Mini Mill, packaging, and the lost art of being a craftsman.
Help support the podcast at https://www.patreon.com/Withintolerancepodcast
This week Dylan is joined by Callye Keen of Red Blue Collective and K-Form. Callye shares from his deep background in business development and quality management at K-Form, and his business coaching and product development experience from Red Blue Collective. Callye tells us his experience in creating successful kickstarters and product launches, and ways you can make sure your next product launch goes well. Both Dylan and Callye talk about how "good enough" has become the norm, and ways to make your business stand out. Check out Callye's work at https://www.redbluecollective.com/ , on his instagram @callyekeen , and his podcast @endhypeoffical
This week Dylan is joined by Emory Rempel of Farside Components. Emory works during the day at J.S. Foster, a machine shop that also has its own house brand, Islander Reels. After hours Emory is working on starting his own brand of mountain bike parts called Farside Components. Emory and Dylan talk about the new multi axis machine at J.S Foster, the trials and tribulations of starting a business, and how Google should have a new dad mode.
This week Dylan is joined by Adam Balogh, Department Chair of Machine Technology at Laney College aka @Laneymachinetech on Instagram. Adam shares with us his backstory, starting in something surprisingly different than machining, to working with Tom Lipton at Lawrence Berkeley National Lab, to teaching young aspiring machinists. Adam talks about his projects, 3d printing, keeping students inspired, and more.
Nickolas Means talk on 3 mile island: https://youtu.be/hMk6rF4Tzsg
Laney College Machine Technology Department Website: https://laney.edu/machine_technology/
Instagram: @laneymachinetech (2x)
YouTube Channels: Machine Tech Video Blog; Laney Machine Tech
Berkeley Center for Magnet Technology at Lawrence Berkeley National Laboratory: https://bcmt.lbl.gov/
NYC|CNC Tour of Lawrence Berkeley National Laboratory: https://youtu.be/FmmNRaKpBTI
East Bay Municipal Utility District (Local Water/Wastewater Utility with Repair Machine Shop): https://www.ebmud.com/
Terminal Manufacturing Co. (CNC/Manual Job Shop): https://www.terminalmanufacturing.com/
Book Mentioned: "The Instructor, the Man and the Job: A Hand Book for Instructors of Industrial and Vocational Subjects" by Charles Allen (Available @ https://archive.org/details/instructormanjob00allerich)
Source for Inexpensive Quality Surplus Optics: www.surplusshed.com
Dan Gelbart's Precision Air Bearing Lathe: https://youtu.be/sFrVdoOhu1Q
Adam's YouTube Series on Autocollimators: https://youtube.com/playlist?list=PLL-aWzAbmoUn435Fq3MEAClddgrsPfXPO
This week Dylan is joined by John Miller of Way Of The Mill, a CNC consulting and training company. John starts off explaining how he got into machining, from a college project, to working applications at Makino, to ramping up iPhone production cells. John and Dylan talk about tool holders, tooling, the best 40x20 options for a listener question, and more. John is a wealth of knowledge on CNC, production machining, and process engineering and shares a bunch of great tips. The episode rounds out with some funny stories from the field.
This week Dylan is joined by Jonathan Boggs of Triiaxis. Jonathan just recently went full-time making his first model of knife, the Iris. Jonathan tells Dylan how he got into machining in the Air National Guard and some interesting parts he made along the way. He shares his recent trials buying a used lathe, tearing it apart, and fixing it. Jonathan also shares some interesting power issues he's had, and some creative post edits he's used to work around them.
This week Dylan is joined by Clive Murphy, founder of Powerbrake, a manufacturer of high performance brake systems for the 4x4 market. Clive talks about the origins of Powerbrake, learning to specialize to grow a business, and the trial and tribulations of starting a 5 axis manufacturing company in South Africa. Clive also shares some stories from his time learning from Eliyahu Goldratt, author of the first #withintolerancebookclub book "The Goal".
This week Dylan is joined by Chris Bathgate, a machinist sculptor who produces beautiful art using machining and multiple materials. Chris talks about how he started down the machining path, the benefits of using smaller machines and having them at home, tips for shipping valuable pieces across the globe and more. You can check out his work on Instagram at @c_bathgate and online at www.chrisbathgate.com
This week Dylan is joined by Josh Hacko of Nicholas Hacko Watchmaker. Josh, his father, and Co. produce the only watches manufactured in Australia on some amazing machinery. Josh tells us the story of how NHW got into building watches after large watch companies began restricting parts purchases. Now, armed with years of experience and technical know-how they make gorgeous watches using Timascus in some of the main parts. Josh tells about the headaches working with such a unique material and all of the associated work finishing such an ambitious project.
This week Dylan is joined by AJ Huff from Design The Everything, a company that aims to make products you love to use everyday. Dylan and AJ talk about the book the "Purple Cow" by Seth Godin, the second book in the WT book club. AJ suggested this book a while ago and feels it's important for the machinist community to remember the marketing side of running a business. AJ and Dylan talk through how to distinguish your business, running ads on social media, and finding your "Purple Cow". Both round out the episode talking about 3D printing, battle bots, and Japanese sumo robots.
This week Dylan is joined by Tom Zelickman of Inspiration Metalworks. Tom talks about buying his new Hwacheon lathe and Hurco mill, getting 3 phase power in his shop, and his future move to full-time at his shop. Tom shares about his recent adventures cutting Silicon Carbide and using some crazy 6C Tools PCD tools. Both Dylan and Tom tell us about some car projects that are currently being worked on or are in the near future. Dylan talks about a new 3D printer project upcoming.
This week Dylan is joined by JT Belknap of DFM Toolworks, a Chicago based manufacturer of woodworking tools. JT starts off describing his entry into the engineering workforce with Toyota, doing everything from assembling cars to working in a foundry. JT shares some great insight into running a successful Amazon store, from packaging, to data collection, and inventory levels. JT and Dylan talk about smart torque wrenches, Pierson pallet systems, and probing.
This week Dylan is joined by Jonathan Hornell-Kennedy of Coreprint Patterns, a Hamilton based manufacturer of CNC machined patterns, molds, tools, and dies. Jonathan tells about his unique origins in financial engineering before transitioning to working for his fathers company and learning CAD. After realizing a growing hole in the pattern making market he and a business partner started Coreprint Patterns. Jonathan and Dylan discuss the machines of Coreprint Patterns, favorite controllers, machining cast parts, AS9100 certification, and cassoulet. Dylan finishes the episode revealing the new book club structure and announcing the next book in the series, The Purple Cow by Seth Godin
This week Dylan is joined by Devin Bodony of Lichen Precision. Devin tells us his story getting into manufacturing, starting out building his own cabin and falling into machining looking for alternative power sources. Devin is a true modern Renaissance man and tells us stories about making Stirling engines, designing and building medical device fixtures, testing Nitinol for fracture toughness, building and designing his own bike frames and parts and more!
This week Dylan is joined by Brian Dinola of Autodesk. Brian starts off the episode telling Dylan of how he got into manufacturing in his dads jewelry shop, learning CAD,CAM, and programming to make pieces for the business. Brian also talks about joining Delcam, working on Swiss lathes and 5 axis, and utilizing Powermill and Partmaker. Both talk about the Autodesk acquisition of Delcam, and the things moving over from those products and into Fusion 360. Brian gives a different perspective on subscription licenses versus perpetual licenses.
This week Dylan is joined by Jacob Ellul-Blake of Pantechnicon Design, a manufacturer of custom espresso machines and parts for espresso machines. Both dive into Jacob's past manufacturing jobs spanning everything from adventure motorcycle gear, to bike mounts, to espresso machines. Jacob shares his experience in hiring employees, what to look for in potential hires, and how to set up processes that help get the best from employees. Dylan talks about his recent addition of his new compressor.
This week John Russakoff joins Dylan on the podcast to talk shop and tell us his manufacturing story. From being a pro racer in the Formula Drift series and working in a Aerospace jobshop, to starting his own shop in the corner of an automotive company and his company's CNC journey, John has a great story and lessons to share. John and Dylan commiserate on small CNC memory limits and screw compressors. John tells us about his CNC purchases and deals, and lessons learned about managing power in a small shop.
This week on the podcast Joe Roggenbuck from Cobra Framebuilding joins Dylan to talk about how he got into manufacturing, purchasing used equipment, finding shop space, and much more. Joe is looking for shop help and talks about his search. Dylan is on the tail end of non-stop rush orders and planning the production of Proteum's Christmas ornament for this year.
This week Jeffery Lowery from Lowery Racing joins the podcast to talk about becoming a machinist, going full-time in your own shop, and growing his business of making flat track motorcycle racing wheels and parts. Jeffery speaks about his love of his new Hurco, challenges using forged blanks, and keeping his business throttle pinned into 2021. Dylan talks about finally cleaning up his Kitamura for sale, more titanium work, and a mistake with his FCR that he was lucky with. Both discuss the first 3 chapters of the book club book, Traction.
This week Dylan is joined by Easton Bednarek from Moria Manufacturing! Both speak about ripping through aluminum on their Speedios and start speculating on the new Brother W1000xd1. Easton tells us about his lathe successes and lessons, and his new purchases to make lathe life easier. Dylan tells us about tooling received for a test and an exciting purchase to round out the year. Both answer listener questions including some great Black Friday deals!
While Payton grinds to get things ready for Black Friday, Jake Yates comes on the show to guest host! We check in on Yates Precision, hear about their new machinery, some awesome post modifications allowing tons of spindle uptime, and chat about "Herbies" in YPM and Proteum. We discuss some new compressor developments, Pi Holes, Multi axis lathes, and upcoming Black Friday madness.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton talks about inventory management and dealing with moving forward on the upcoming holiday rush. While Dylan deals with the rush of machining parts!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan talk to Robin Renzetti! Robin has been machining since he was twelve years old, still has the same Bridgeport that he bought when he was a kid, and is a machinist on the constant pursuit to absorb knowledge from this trade!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton shares how he prepares for a large release of new products for BrickTactical along with how he hasn't packed orders in weeks! Dylan shares how he powered through his titanium job and modifying his sub plate!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk to Ashley Yates from Yates Precision! Ashley gives us the backstory of how Jake and her met, talks about being a stay at home mom while running CNC machines, along with her learning CNC machining from her husband!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan get to talk to Matthias Koehler, the Application Engineering of Hermle USA! We get to talk to him about all things five axis, automation and high end CNC machines.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton gets a new production injection mold! Along with keeping his Haas running for the past 80 hours straight! Dylan is almost done machining titanium and shares his thoughts on his new TSC addition to his Speedio.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan have Drew from DrewFab back on! This time Drew talks about the struggles of getting his new Haas VF2, while he runs it off a generator!? Drew also shares some great business advice and stories!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton gets back from his trip to Arizona and got to squad up with Dylan! We also talk about ShipStation, automating small shipping tasks and Dylan's fixture plate!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan talk to Nick Chuprin from NCCKnives! Nick started out when he was young and moved out by himself and started acquiring the tools to make knives. It was a lot of sleepless nights but Nick eventually developed his first knife model and was able to start his company with a haas minimill!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton continues to work on his business getting his inventory management settled while Dylan gets his tool setter stand finished!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan talk to Paul Van Metre from ProShop ERP! Paul tells his background in job shop machining and how that turned into an ERP software company that helps machine shops and manufacturing companies!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton talks about working ON his business processes instead working IN his business. Dylan shares some probing trials and tribulations along with both share thoughts on the Emyth.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan talk to Easton Bednarek the owner of Moria Manufacturing! Easton has a wild story of starting in a small 600 square foot shop then slowly moving up to owning multiple lathes, mills and other amazing equipment! Easton does job shop work along with making some very unique products like the Renishield!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton struggles to get through his most complex, frustrating, job shop jobs ever! While Dylan contiunes to inch forward and get movement on selling his old Kitamura machine.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan celebrate one year of podcasting! We also our first video podcast on YouTube!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton talks about getting his UV printing fixture done and setting up the workflow to use it. Dylan has finally caught himself up on all jobs and has some time to talk about his fixture plate.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan talk to Greg from LumaLabs! Greg has a small company that machines custom camera strap accessories for photographers! He also has some crazy stories from his consulting work where he has worked with some of the largest manufacturing companies, advising them on how to develop bullet proof processes, that can produce high volumes of quality parts.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton talks about getting his UV printing fixture plate ready to machine! Along with Dylan talks about how he doesn't like Gatorade?
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we have our first guest, Dan Rudolph come back on to talk everything swiss once again! Dan talks about the struggles of growing with limited space and man power, but he is making it happen! We also talk about how to have a kick ass beard, his favorite dog type, and beef jerky?
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about everything from manual machines, cheap carbide and much much more!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk to John Grimsmo about everything from business, Kern 5 axis machining, complex fixtures, entrepreneurship and more!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about how Payton is adjusting his business model to create more inventory, to reduce setup times, and hopefully increase sales on popular items. Dylan has been upgrading his Brother to have a wash down hose, through spindle coolant and more!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Justin Siemens! We talk about how his podcast started up, screw machines, DIY sinker EDM machines and much much more!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about many learning points for small companies. To start, how you should never release numerous products without inventory in hand! We also talk about some killer sales on endmills going on right now that you can get in on!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interviewed Jeff Tiedeken, a really cool guy that has worked along side of some of the largest companies out there. From working on the Boeing Dreamliner to working one on one with Elon Musk. It's safe to say Jeff has done it all. Oh yeah, he also has an espresso machine, don't ask.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! It is safe to say we are both slammed with work! Payton has a run of over 200 parts to make, Dylan has some one off parts to make in short period of time. Dylan talks about deburing and how he uses some new tools to debur in the machine. While Payton fantasizes about a second spindle.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Sunny Han from Fulcrum Pro, a machine shop ERP system! Sunny explains what is "ERP", why would someone need it, and how his software works!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about the Haas UMC500 five axis CNC machine with a familiar guest, Jay Pierson from Pierson Workholding! Jay gives us the inside scoop on how he is liking his new UMC500. We discuss work holding, automation potential, rigidity and more!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about our lack of tool inventory management, crushed ice or cubed, and how we like our steaks?! In all seriousness this is an all around informative episode to learn more about Payton and Dylan's life inside and out of machining.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Eric Sun the owner of Orange Vise Company! Eric talks about how he got into machining, his love for horizontal machining centers, tool life management, prototyping new products and more!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about Payton getting his BOY machine making parts to support local health care workers! Along with Dylan talks about machining poly-carbonate!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Drew Dominique from DREWFAB! Drew tells his story from staring out loving hot rods and engines to becoming his own shop boss at home! Drew also works with additive manufacturing technologies at his day job and he shares the ins and outs of metal 3D printing!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about workholding, doing the right thing when times are tough, injection molding success and plans for the future!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Angelo Juras, the_true_croatian_sensation on Instagram! Angelo talks about how he started from running manual machines, hand programming machines, working at Tesla to now working with Autodesk! In this episode he talks about how he creates demo parts for machines, Fusion 360 best features and more CAM information! Check out his instagram or YouTube channel https://www.youtube.com/user/TheCroatianPimp
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! CNC machines can't get COVID right? Today we talk about injection molding and the successes and failures Payton has been dealing with. Then Dylan finally got his pallet system for his machine and is ready to get it on the table!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Tony Gunn from Air Turbine Spindles! Tony has lots of interesting stories on how he got into his current position at AirTurbine. From writing hip-hop music while machines are running, to programming CNC machines with excel sheets and floppy disks! He also talks about what AirTurbineSpindles offer in the CNC market and how he has worked for some big name companies shortening cycle times around the world!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan talks about his future workflow of quick change workholding and probing cycles. On the flip side Payton just got back from a LEGO convention in Portland and struggles to find the balance of when to stop restocking an old product and move on.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Tom Lipton from OxTools! Tom talks about how he started welding when he was only nine years old and how the moved him into machining during highschool. After highschool Tom worked for Clorox doing some VERY interesting jobs. Tom shares some very funny machining stories along with some skills every machinist should know!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! We have T shirts now! Head over to BrickTactical.com and get your very own Within Tolerance T Shirt! Today Dylan attempts to talk Payton into buying a probe kit from Haas to offload some time consuming tasks of setting tools manually. Dylan also just wired up his older Brother machine to use his vacuum system to machine some large thin plates! While Payton pushes Dylan to sell his old machine, Dylan pushes Payton to get a probing system. Who will cave in first!?
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Kelvin the owner of UrbanSurvivalGear! Kelvin specializes in making bolt action pens for the EDC market. We talk to him about he got started, how he managed to buy machines with little to no money, and how he is expanding his company!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we discuss how to quote quickly and effectively. Dylan also talks about making some lean improvements freeing up mental and physical space! Payton on the other hand is busy turning hundreds of pounds of aluminum blanks into chips!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Eric Magray from AvantMFG! We talk about how Eric started his machining company from sleeping in his machine shop office and struggling to find job shop work. Now Eric has sold his assets and works for a former customer making 5 axis parts!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton shares his struggles with his injection molding project along with how to keep your cool when things aren't going your way. On the flip side, Dylan is loving his new 3d printer and shares some cool upgrades he is pondering!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Payton and Dylan talk about some learning experiences from machining heat sinks, to building an injection mold from scratch! Dylan also added a new machine to his shop!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Jake Yates from Yates Precision! Jake started his company making razors after his father showed up at his house one day with one. This small project turned into a beast of its own. Jake talks about how he got to this point and how he plans to move forward with keeping his products in stock!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about everything from softjaws, can machine shops go paperless and the future of BrickTactical and Proteum Machining!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Andrew Henry from Henry Holsters and talk about holster making, self taught machining struggles and growing a small business!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan talks about his new Brother Speedio S700 and how he wants to optimize his work flow by adding a sub plate with Orange Vise Delta vises and their zero point system. On the other hand Payton has been running his Haas DM2 for 60 hours straight knocking out some end of the year injection molding projects!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Troy Ojalehto from Rapid Design Solutions! We talk about everything Job Shop, Automations, Universal Robots and the future of small machine shops!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan talks about how it feels to be running a brand new Speedio! Payton shares a little insight on the madness that Black Friday and Cyber Monday has caused while trying to keep up with machining parts!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we interview Jeff Fritsch from CAMplete. CAMplete is a software company that allows users to verify their G-Code before running it through their CNC machines. Jeff talks about how CAMplete started and how they operate!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan talks about how his new Brother machine tool comes in less than a week, and will be making parts by thanksgiving! Payton talks about how he is dealing with the Black Friday rush and making some injection mold components!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk to Phil Butterworth at MJK Performance about all things five axis, tabbing and running a small shop! Phil talks about how he started from making oil and gas parts to running a fully automated MX330 along with HURCO machine tools!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan announces his purchase of a brand new Brother S700X1! Enough said! Enjoy learning about some of the options Dylan choose and opted out of.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan and Payton talk to Andrew McEwen (@laserscanman) on Instagram about everything 3D scanning! Andrew talks about how 3D scanning is a thriving technology that is being used to develop everyday products. Andrew also discusses how 3D scanning is being directly implemented in the design and manufacturing process of large companies!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan hints at possibly a new machine in his shop! Then Payton and Dylan talk about wear vs computer comp on their machines. Make sure to post on your Instagram story Wear vs Comp ! Let's settle this debate!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan shares more success about his vacuum workholding journey as he crushes some thin plate parts! On the other hand Payton stresses about getting another machine and where to put it!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan and Payton talk about getting slammed with jobs! Dylan goes into detail about what he has been learning about vacuum workholding. Then Payton talks about getting loads of new work and slowly creeping into automation!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan and Payton interview Jay Pierson, the lean master himself! Jay has a workholding company (Pierson Workholding) that focuses on making workholding solutions to make machinists life's easier and more efficient. Jay goes into detail on how he got into the trade along with the techniques he uses to run a successful business in manufacturing.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about running small quantities of aluminum parts and how a five axis machine would speed this process up for the both of us. Dylan hints that he is looking into getting rid of a machine and upgrading to another Brother machine. On the other hand Payton talks about debating between a second vertical machine or a five axis trunnion.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan and Payton interview Adam Demuth AKA adam_the_machinist on Instagram! Adam is well known in the Instagram community for machining carbide and hardened steels on his small Mori NVD 1500. Adam also talks about the parts he makes along with how he plans to grow his company in the coming years with automation!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today Dylan made the bold move to reach out to all his customers and follow up for more work! He got it, and lots of it! On the flip side Payton is hard at work machining a large order of brass parts for a local customer. Dylan also talks about his recent visit from the Universal Robot reseller, and Payton and Dylan discuss automation.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about how Dylan enjoyed his labor day weekend and got some shop upgrades in the process! On the other hand Payton continues to run his Haas, this time for 18 hours straight! Making molds with lots of cavities takes a while. Then Payton shares his trials and tribulations with machining a stainless steel casting.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about how Dylan went from extremely busy to extremely slow, this is just how job shop life can be sometimes. It also provides great timing to finish some shop projects that have been sitting. On the other hand Payton has his DM2 running full force, running for the past 36 hours straight and counting crunching out injection molds!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk with Dan Rudolph the owner of Rudolph LLC a thriving machine shop in Pennsylvania. We interview Dan with loads of questions from automating a small shop to how do you balance running six machines and not going crazy! Dan has a crazy story on how he turned a side job of making parts on one machine to a full time endeavor of employing his father, himself, and recently joining his team, his wife! Make sure to go check out Dan's work @dannyrudolph on Instagram!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about how Helical impressed Dylan on his large stainless steel part that he just finished up! While Dylan stays into 1 am in the morning to finish up some jobs, Payton's HAAS is hard at work cranking out more injection molds for BrickTactical. We also talk about how to get through stressful situations in the shop so you can prevent scraping more parts.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about how Fusion 360 is taking over the maker world and potentially saturating the market. We also talk about our preferred CAD/CAM computer set ups. Lastly, we learn that Dylan is a very dirty machinist, let us know if you can relate.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! In this episode we answer some viewer submitted questions in regards to running a job shop, how many hours we both work for our own companies (it's a LOT) favorite materials to machine and more! We also go in depth about some of the hurdles we are both facing to get our shops running smoother.
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! Today we talk about how Payton is excited to quote a Titanium job, along with Dylan having one of his best months in machining business yet! We also answer a listeners question about how we choose our CNC machines along with how we got them into our shops!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop! In this episode we recap Payton's visit to a LEGO convention, job shop work and talk about the release of the UMC-500 five axis machine!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop!
Welcome to the Within Tolerance Podcast! This podcast is where Payton Dean (BrickTactical) and Dylan Jackson (Proteum Machining) talk shop!