Med-Ex The Medical Extrusion Podcast: Recent Episodes
US Extruders, Inc.
We interview global experts in the medical device manufacturing industry. This is a great resource for anyone looking to learn more about extrusion materials and processes, catheter technologies, and MedTech industry trends.
In this episode, Steve talks with Jason Scherer, the Founder and CEO of VitaTek, the largest private medical device manufacturer in Minnesota. VitaTek excels in vertical in-house integration, offering comprehensive services that span medical device R&D, prototyping, regulatory affairs, tooling, die molds, manufacturing, device assembly, EO sterilization, and distribution. Join us as Jason shares the story behind VitaTek's establishment, its headquarters, and the extensive in-house capabilities that set it apart in the medical device industry. For more information on VitaTek go to www.vitatek.io
Jason dives into the specifics of VitaTek's in-house mold manufacturing, revealing their capacity to produce injection die molds in just 14 days with revisions in 48 hours, and the importance of mold flow analysis in the DFM process. We also explore VitaTek's significant investment in 3D printing technology for rapid prototyping and large-scale production, as well as the innovative use of the Prusa XL 3D printer for multi-material printing. Additionally, Jason discusses the motivation behind launching HydrophilicCoating.org to address industry frustrations, and how VitaTek's in-house sterilization capabilities have drastically reduced validation times from nine months to just two weeks.
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Jason Scherer | Founder & CEO | VitaTek
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing/ Business Development | US Extruders
For video episodes visit www.us-extruders.com/podcasts
In this episode, we are thrilled to host Brooke Gove, a Sales Engineer at Rose Medical, a leading ISO 13485 certified contract manufacturing company specializing in custom medical devices and catheters. For more information on Rose Medical, go to www.rosemedical.com.
Brooke provides an in-depth look into Rose Medical's journey from its founding in 1998 as a tip forming machine builder to becoming a comprehensive contract manufacturer with advanced capabilities in CNC machining, injection molding, and laser processing. She then explanes the intricate processes behind catheter tip forming, including unique shapes and geometries, and shares examples of their capabilities.
Steve and Brooke also explore the secondary processing of PTFE, highlighting the challenges and innovative solutions Rose Medical has developed to enhance design possibilities. Additionally, Brooke will cover the importance of high-quality extrusions in secondary operations and introduce us to Rose Medical's state-of-the-art laser processing facility, detailing their capabilities in laser marking, welding, and fiber laser processing of hypotubes.
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Brooke Gove | Sales Engineer | Rose Medical
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing/ Business Development | US Extruders
For video episodes visit www.us-extruders.com/podcasts
In this episode, we have Noel Davison, PhD, the Director of Business Development at VIVOLTA BV, join us from The Netherlands. VIVOLTA is at the forefront of developing and manufacturing electrospun medical products on behalf of its clients, providing cutting-edge solutions for the medtech industry. Noel will be sharing insights into VIVOLTA's role as an innovative CDMO in the vibrant medtech cluster of The Netherlands, highlighting how this ecosystem fosters innovation and collaboration. For more information on VIVOLTA, visit www.vivolta.com
Steve and Noel explore the unique advantages of medical electrospinning over traditional lamination methods, particularly in stent and scaffold applications. Noel will discuss the tunability and scalability of electrospinning, and how it offers significant benefits over encapsulation methods, especially with non-resorbable and resorbable medical polymers. He also dives into the challenges of bonding to nitinol and cobalt-chromium scaffolds shares a compelling case study that showcases VIVOLTA's innovative approach and unique capabilities of manufacturing these types of electrospun products in their automated production systems.
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Noel Davison, PhD | Director of Business Development Officer | VIVOLTA
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing/ Business Development | US Extruders
For video episodes visit www.us-extruders.com/podcasts
Join us on the Med-Ex Podcast as we talk with Brett Lenz, Director of Engineering at Plastic Design Company (PDC). PDC is a specialty manufacturing company focused on precision injection molding and value-added assembly in support of medical device and life science customers. Their expertise includes the production of complex materials such as PEEK, PEBA and PEI within an ISO 13485:2016 quality system. For more information, visit plasticdesigncompany.com
In this episode, we explore PDC's capabilities in over-molding and insert molding of catheter tips, shedding light on advanced techniques reshaping the medical industry.
From insights into PDC's establishment and medical molding prowess to discussions on the advantages of over-molding catheter tips directly onto shafts versus traditional methods, Brett provides valuable expertise. We uncover the nuances of molding materials, radiopacity, transition techniques, bonding methods, and challenges with curved or angled tips. Additionally, we delve into PDC's insert molding techniques, multi-component molding applications, and precision handling and automation strategies for scaling production.
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Brett Lenz | Director of Engineering | PDC
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing/ Business Development | US Extruders
For video episodes visitwww.us-extruders.com/podcasts
In this episode, our guest Andreas Perjus, the Chief Technology Officer of Optinova Group, provides exclusive insights into the company's cutting-edge advancements in extrusion techniques. Optinova, renowned as a global leader in medical and industrial tubing, unveils its diverse portfolio and expansive manufacturing footprint across the globe. For more information, visit optinova.com
From the revolutionary FEP QuickShrink™ 2.0 to the intricate PTFE Zebra Heat Shrink for endoscopic devices, Andreas navigates through the intricacies of these advancements and their pivotal roles in enhancing medical device functionalities. Additionally, he sheds light on Optinova's response to evolving regulatory landscapes, particularly concerning PFAS regulations, while also elaborating on the company's value-added services and design expertise. Moreover, Andreas explores the integration of automation and digitalization in manufacturing processes, offering a glimpse into the future of precision engineering in the medical sector.
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Andreas Perjus | CTO | Optinova Group
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
In this episode, we delve into the intricate world of Custom Stent & Frame Covering with our esteemed guest, Chris Steadham, General Manager of Medical Murray based in Charlotte, North Carolina. Medical Murray is renowned for its expertise as a contract development and manufacturing organization specializing in minimally invasive medical devices and implants. For more information on Medical Murray, visit medicamurray.com.
Chris sheds light on various aspects of stent and frame covering, addressing the rationale behind their covering, capabilities related to covering implantable prosthetic devices with different membranes or coatings, and the complexities involved in covering diverse shapes such as bifurcations or frames with tapered ends. We explore the nuances between using ePTFE tubing and ePTFE membranes, the tuneability of ePTFE properties to meet specific functional requirements, and the innovative realm of composite stent covers involving dissimilar and similar materials. Additionally, we touch upon stent delivery methods, preventing migration through effective anchoring techniques, and the integration of electronics into medical devices, showcasing Medical Murray's pioneering work in developing Smart Catheters & Intelligent Implants.
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Chris Steadman | General Manager | Medical Murray
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
In this episode of the Med-Ex Podcast, we welcome Ajay Padsalgikar, a Technical Director at Biolinq, renowned for his expertise in plastics and polyurethanes (TPUs) within the medical device field. Ajay begins by offering a comprehensive overview of TPUs, encompassing their definition, chemistry, and structural properties, while also discussing measurement techniques. He then delves into the intricacies of TPU extrusion, highlighting the significance of factors like proper drying, minimizing residence times, managing gels, and controlling lot-to-lot variations.
The conversation proceeds to explore current medical applications of polyurethanes, emphasizing biocompatibility and the concept of biostable TPUs, with a focus on siloxane properties and exceptional oxidative resistance in devices such as those used in cardiovascular and glucose monitoring. The episode also ventures into emerging TPU applications, including drug delivery, biodegradable devices for controlled drug release, membranes for cell encapsulation, and their role in neurostimulators with electrode leads. Ajay's extensive knowledge provides valuable insights into the dynamic world of TPUs in the medical device industry.
Biolinq has created a new Biowearable experience by using an array of electrochemical sensors so small you can barely feel them. Our metabolic health sensors work together to provide maximum reliability for continuous sensing applications. With the potential of multiple analytes such as glucose, ketones, and lactate, we provide an entirely new user experience with actionable metabolic health insights. Over the next 10 years we intend to bring Biosensing and Biowearables mainstream. We are dedicated to the personal and professional growth of all our team members and strive to create a positive and creative work environment. For more information, visit. www.biolinq.com
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Ajay Padsalgikar, Phd. | Technical Director | Biolinq
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
In this episode, we dive into the world of precision laser cutting and welding of hypotubes with Nick Zabobini and Jay Vinson, co-founders of Symmetry Laser. Nick and Jay share their journey of building a company that combines high-volume production with rapid prototyping for R&D engineers. Discover their unique approach to lean manufacturing, insights into the maturity model of laser cut hypotubes, and the intricacies of various cut patterns. Join us as we explore their use of custom-designed Fiber Lasers and their value chain for post-processing. Plus, don't miss the exciting news of Symmetry Laser joining Chamfr as a new seller. Tune in for a fascinating conversation on innovation in contract manufacturing!
Symmetry Laser is trailblazing the art of precision laser cutting and welding of hypotubes. Their custom-built laser equipment and software-driven facility ensures high-volume production parts and delivery of rapid prototypes in 3 to 5 days. For more information, visit https://www.symmetrylaser.com.
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest 1: Nick Zanobini | Co-Founder | Symmetry Laser
Guest 2: Jay Vinson | Co-Founder | Symmetry Laser
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
Our guest this episode is Basker Lalgudi, Business Manager – High Performance Polymers for Medical Devices at Evonik Corporation. We explore the cutting-edge co-extrusion and reflow processes that have led to the development of bondable VESTAMID PEBA directly adhering to Daikin’s EFEP material, creating two-layer structures with low friction inner layers and bondable PEBA outer layers. The result is a game-changer, eliminating the need for adhesives or surface activation processes, ensuring strong adhesion, and minimizing the risk of delamination during surgical procedures.
We also delve into the world of EFEP, a low friction alternative to PTFE, and its impressive mechanical properties. Join us for this informative episode as we unravel the science behind medical device manufacturing, discussing everything from material compatibility to sterilization processes.
To learn more about Bondable VESTAMID® Care PEBA for multi-layer catheters go to https://www.youtube.com/watch?v=Q7eb1vRCSc8&t=2s
Evonik is one of the world’s leading specialty chemicals companies. While they don’t produce electric cars, aircraft, medications or 3D printers, Evonik is part and parcel of these and many other end products. That’s because they contribute the small things that make a big difference. They make electric car batteries perform better, aircraft greener, medications more effective and 3D printers more efficient. In short: They think beyond the bounds of chemistry to make the world a better place.
To learn more visit, www.evonik.com
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Basker Lalgudi | Business Manager | Evonik
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
Join us on the Med-Ex podcast as we delve into the world of medical device manufacturing with industry leaders Chad Karwoski and Chad Freestone from Flexan. Discover the latest innovations in silicone and thermoplastic components, sub-assemblies, and devices, and gain valuable insights into topics such as co-extruded barium stripes, transitional tubing, reducing tackiness in silicone tubing, preventing collapse in soft tubing, and the advantages of over-molding in medical device production. Co-hosted by Mark Bonifacio, Founder of BCS, LLC, this podcast explores the cutting-edge techniques and automation methods employed by Flexan to create durable, high-quality medical devices that improve patient outcomes. Tune in for a deep dive into the world of medical manufacturing and automation!
Flexan is a contract manufacturer offering services for a broad array of products. Many of their operations take place in certified and accredited cleanroom manufacturing facilities. They offer a wide variety of molding and extrusion capabilities utilizing rubber, silicone and thermoplastic materials. For more information, visit www.flexan.com
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Co-Host: Mark Bonifacio | Founder | BCS, LLC
Guest 1: Chad Karwoski | Program Manager | Flexan
Guest 2: Chad Freestone | Director Of Engineering | Flexan
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
In this episode, Steve welcomes Beth Harrison Meyer, Global VP of Marketing, and Martin Forrester, R&D Technical Manager at Aptyx, a contract manufacturing organization specializing in medical molding, extrusion, coatings, and device assembly. The discussions start with Beth shedding light on the recent rebranding of Molded Devices Inc. (MDI) to Aptyx. Beth explains the motivation behind the rebranding and delves into the company's rich 70-year history in manufacturing. She also shares insights into the exciting future of Aptyx.
Martin then joins to discusses the embedded wire hose product he helped develop, which addresses the challenge of condensation within hoses used for conveying respiratory gases. He explains how the embedded wire hose prevents pooling of liquid water, ensuring optimal functionality and patient safety. The conversation then shifts to smoke evacuation tubing, designed to reduce electrosurgical smoke exposure during minimally invasive procedures. Martin highlights the enhanced properties of the product, increasing user interaction. Finally, Martin discusses the importance of helically reinforced conical hoses for CPAP machines and other breathing-related medical devices, emphasizing their unique applications and the transitions they offer in outer diameters.
Aptyx is the expert manufacturing partner that engineers smart solutions to help you solve tough challenges with confidence. They excel at a broad range of specialized capabilities including engineering, molding, extrusion, coatings, and assembly. With decades of deep expertise and a global network of facilities, their team can help you to bring mission-critical complex components and finished devices from idea to market success with entrepreneurial speed and sustainable results.
For more information, visit www.aptyx.com
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest 1: Beth Harrison Meyer | Global VP of Marketing | Aptyx
Guest 2: Martin Forrester | R&D Technical Manager | Aptyx
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
In this episode, we have Damian Carr, the founder of Eyedea Medtech Consulting, based in Galway, Ireland.
Eyedea Medtech Consulting offers design services and workshops for the medical device industry from concept up to design freeze. Specializing in catheter and delivery systems. Eyedea Medtech Consulting also offers innovation services and consultation to all aspects within the design & manufacturing industry, from textiles, automotive, product & industrial design, sourcing, regulations & much more. For more information go to www.eyedea.ie
Damian will share insights into his background and the consulting services provided by Eyedea, setting the stage for an engaging discussion. We will explore the intricacies of multi-layered catheters, discussing how this technology is unlocking new avenues in medicine. Damian will help us understand the difference between over the wire (OTW) and rapid exchange (RX) designs, as well as the distinction between an angioplasty balloon catheter and a steerable/deflection catheter for transeptal access.
In addition, we'll examine new and emerging process technologies for catheters, including film-cast coatings, thin-wall extrusions, and laser cut processing. Damian will then provide an overview of Eyedea's "Catheter Dynamics Workshops" and their highly acclaimed "Catheter Design Handbook".
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Damian Carr | Founder | Eyedea Medtech Consultancy
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
Today's guest is Charles Tang, the dynamic CEO, and Founder of AP Technologies. Charles discusses how AP Technologies evolved from an extruder of IV catheter tubing to a full service supplier of technical extrusions and catheter assemblies.
AP Technologies is a medical device contract manufacturer that specializes in tight tolerance, precision medical components using the latest extrusion and molding processes. They utilize their comprehensive quality control system, state-of-the-art facility, and advanced statistical methodologies to maintain the highest quality standards in the industry.You can learn more about them at www.ap-tech.com
In this episode, we delve into Charles's journey from a recent graduate with a vision to the head of a successful operation, discussing their growth strategies, both organic and inorganic, and explore their future plans.
We also look at the global landscape of MedTech trade shows, examining the most active and opportune regions for new development programs. We'll probe into nearshoring and reshoring trends, discussing how AP Technologies navigates scalability for volume production.
Lastly, we tackle the pressing issue of supply chain challenges in the MedTech industry, focusing on high-quality, high-performance materials such as fluoropolymers and other technical polymers and compounds. We also discuss 'Just-In-Time' solutions and how AP Technologies' unique logistics and stocking solutions can benefit customers.
Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest: Charles Tang| CEO/ Founder | AP Technologies
Announcer: Bill Kramer | President | US Extruders
Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
In this episode, we're excited to have Jose Maeso, CTO and Co-Founder of Lighteum, joining us to explore the fascinating subject of Nitinol for medical devices, including laser and post-processing. Lighteum is the world’s only completely transparent and highly responsive partner in Nitinol component development and manufacturing, serving the medical device market. They pride themselves on being both innovative and collaborative, while offering the fastest turnaround time, industry-wide. Learn more at www.lighteum.com During this episode, we discuss the unique properties that make nitinol an ideal candidate for medical devices, its limitations, and fabrication possibilities. We also compare Nitinol and stainless steel, examining when it's beneficial to use one over the other, and if they can be combined using a laser welding process. Further, we delve into the specifics of laser processing, discussing when it's advantageous to use a femtosecond laser vs. a long-pulsed laser, and how laser processing of nitinol scales from development to production. The discussion also covers post-processing of nitinol, why it's necessary after laser cutting, the methods used, and how certain techniques can enable better bonding of polymeric covers or drug-carrying polymeric coatings to laser-processed stents. Lastly, we discuss trends in the Nitinol space and Lighteum's new stocking program for nitinol tubing. Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest: Jose´ Maeso | CTO & Co-Founder | LighteumAnnouncer: Bill Kramer | President | US ExtrudersEditor/ Original Music: Eric Adair | Marketing Manager | US ExtrudersFor video episodes visit www.us-extruders.com/podcasts
In this episode, we're focusing on supply chain dynamics, heat shrink tubing, and innovation solutions for jacketing laser cut hypotubes. Our guest is Barry Schnur, CEO of David Schnur Associates (DSA).DSA is not your typical manufacturer’s representative agency. With a global reach that spans across the USA and internationally, DSA has been at the forefront of medical innovation for the last 40 years. They provide consulting and materials expertise, helping countless medical innovators build and commercialize their devices. To learn more about DSA, visit www.davidschnurassociates.com/Our conversation with Barry will take us through the current supply chain dynamics in the MedTech industry, both commercially and technically. We’ll be discussing the role of heat shrink tubing in med device manufacturing, its various uses and types - from FEP HST used as a manufacturing aid for composite catheter shafts, to Pebax HST as an outer jacket of hypotube. We'll also cover the industry trends and supply chain issues impacting the sector.Next, we dive into the realm of laser cut hypotubes, often used in advanced steerable delivery systems and endoscopes for increased flexibility and torque response. Barry will share insights on the challenges of reflowing catheters constructed from these hypotubes and a more elegant design solution for varying flexibility and torque properties.Host/ Producer: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest: Barry Schnur | CEO| David Schnur Associates (DSA)Announcer: Bill Kramer | President | US ExtrudersEditor/ Original Music: Eric Adair | Marketing Manager | US ExtrudersFor video episodes visit www.us-extruders.com/podcasts
Welcome to Season 2 of the Med-Ex Podcast! In our opening episode, we explore the fascinating world of robotic-assisted catheters and endoscopes with our esteemed guest, Joe Bogusky, a Staff Mechanical Engineer at Intuitive Surgical, the pioneer of robotic-assisted surgery.In this episode, Steve and Joe discuss the unique capabilities of ION’s ultra thin and flexible robotic catheter, the ongoing shift from reusable to single-use, steerable, robotic endoscopes, and more.Intuitive Surgical has been leading the way in innovative surgical technology for over two decades, revolutionizing patient care with its robotic-assisted systems. The company's trailblazing spirit is evident in its ION platform, a robotic-assisted bronchoscope designed for biopsies in hard-to-reach areas of the lung.For more information, visit www.intuitive.comHost/ Producer: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest: Joe Bogusky | Staff Mechanical Engineer | Intuitive SurgicalAnnouncer: Bill Kramer | President | US ExtrudersEditor/ Original Music: Eric Adair | Marketing Manager | US ExtrudersFor video episodes visit www.us-extruders.com/podcasts
In the season 1 finale, Steve Maxson and Joe Rowan, Junkosha, sit down for a follow up on the availability PTFE Liners and FEP heat shrink tubing. Listen in as they share valuable insights on the supply chain and expansion activities, while also shedding light on some of the new developments at Junkosha – including their Innovator of the Year Award.Junkosha are pioneers of fluoropolymer-based technologies across many sectors including microwave interconnect and medical devices. This includes thin wall etched PTFE liners and peelable FEP heat shrink tubing for medical devices. Junkosha has three operations in Japan, including their headquarters as well as sites in the US, UK and China.For more information, visit https://www.junkosha.com/en Host: Steve Maxson | Innovation & Business Development Manager | US Extruders Guest : Joe Rowan | Advisor | Junkosha Announcer: Bill Kramer | President | US Extruders Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US ExtruderFor video episodes visit www.us-extruders.com/podcasts
Steve Mason discusses laser processing with Kevin Hartke, Chief Technology Officer at Resonetics. Kevin talks about the process of laser cutting, welding, ablation, and drilling of MedTech devices.
Resonetics is a global leader in advanced engineering, prototyping, product development, and micro-manufacturing. They collaborate with customers to enable them to quickly develop breakthrough medical products to expand the possibilities of medical technology and improve patient care worldwide. They are flexible to the needs of customer and can support projects at any level, from initial concept to design, prototyping, and high-volume manufacturing.
For more information, visit www.resonetics.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Kevin Hartke | Chief Technology Officer | Resonetics
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discuss solving challenging grip or slip problems by adding micro surfaces to components and devices with Ralph Hulseman, President and CTO of Hoowaki. Ralf hits on topics ranging from high grip, anti-migration technology for covered stents and balloons to low friction micro surfaces on medical tubing. Hoowaki conducts advanced research, development, engineering, and design of micro and nano surfaces to solve difficult friction and surface tension problems. They manufacture those micro surfaces onto mold, die or roll tooling so that our customers can use the tooling to make improved rubber and plastic products.For more information, visit www.hoowaki.com Host: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest : Ralph Hulseman | President & CTO | HoowakiAnnouncer: Bill Kramer | President | US ExtrudersProducer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder For video episodes visit www.us-extruders.com/podcasts
In this episode Steve talks with Adam Sutton, Founder/CEO of Keystone Medical Technologies about thermoplastic tubing and Polyimide tubing.
Keystone Medical Technologies offers high-quality thermoplastic extrusions and Polyimide tubing with competitive pricing, shorter lead-times, and excellent customer service.For more information visit, www. keystonemedtech.com
Host: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest : Adam Sutton | Founder / CEO | Keystone Medical TechnologiesAnnouncer: Bill Kramer | President | US ExtrudersProducer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson sits down with John Brunelle, President of ProSystems Integration to discuss Extrusion Control Platforms including discrete and touchscreen controls. ProSystems provides complete control system solutions from conception to production. Their experienced team works closely with your staff to customize the most cost effective system possible.For more information, visit www.prosystemsllc.com Host: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest : John Brunelle | President | ProSystems IntegrationAnnouncer: Bill Kramer | President | US ExtrudersProducer/ Editor/ Original Music: Eric Adair | Marketing Manager | US ExtruderFor video episodes visit www.us-extruders.com/podcasts
Steve Maxson Speaks with Norbert Ansay, R&D Manager at High Performance Medical Solutions (HPMS), a Proterial Cable America Company about medical extrusion. The discuss the topics of multi-lumen, high-temperature plastics, PEEK, high pressure braided tubing, clean rooms, endoscopy, and more. At High Performance Medical Solutions (HPMS), a Proterial Group Company, they understand medical tubing and cables are mission critical in the value-stream for the surgical, vascular, endoscopy, and ultrasound device markets. That's why they offer robust in-house solutions for extrusion and wire, including secondary operations like tipping, printing, punching, sub-assembly for catheters, medical machining, and custom tooling. Their vertically integrated ISO Class 8 and Class 9 Cleanrooms provide over 30,000 ft2 of clean room space, enabling us to kit devices and package products for faster turnaround times. Their team of experienced professionals uses cutting-edge equipment and processes to ensure that our products are reliable and effective. At HPMS, They prioritize quality, continuous improvement and innovation, while staying at the forefront of the CMO industry.For more information, visit https://usa.proterial.comHost: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest : Rayne DuPaul | Vice President of Corporate Marketing | HPMSGuest : Norbert Ansay | R&D Manager | HPMSAnnouncer: Bill Kramer | President | US ExtrudersProducer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder For video episodes visit www.us-extruders.com/podcasts
Steve Maxson talks single-use endoscopes with Alan Iranian, Director of Endoscopic Steerable Catheters at Biomerics. The discuss the basic construction of single-use, tip deflectable endoscopes, multi-lumen flexible shafts, the distal articulating section, and more.
Biomerics is a vertically integrated medical device contract manufacturer serving the interventional device market. Over nearly three decades, they’ve grown from one location to a vertically integrated medical device contract manufacturing partner with nine facilities. What makes them unique is their engineering depth. Through investment and acquisition, they’ve strategically added all the core technologies—both materials and processes—to meet the needs of the interventional marketplace.
For more information, visit www.biomerics.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Alan Iranian | Director of Endoscopic Steerable Catheters | Biomerics
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
On this episode, Steve is discussing applying polymeric covers to stents and laser cut hypotubes with our guest Elad Einav, CEO of Medibrane based in Rosh HaAyin, Israel.
Medibrane is a contract manufacturer of polymeric covers for medical stent devices. They offer a variety of covering materials and technologies such as; Silicone, Polyurethane, ePTFE and Dacron polymeric covers, implemented using dipping, spraying or lamination technologies. Cutting down the supply chain; Medibrane collaborates with its partners to oversee the project as a whole; cover and stent.
For more information, visit on www.medibrane.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Elad Einav | CEO | Medibrane
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Due to the global shortage of PTFE a lot of contract manufacturers such as Spectrum Plastics Group are working on alternatives. Steve Maxson discusses some of these low friction alternatives with Jonathan Jurgaitis, Sr. Extrusion Engineer at Spectrum Plastics Group.
With 60+ years of experience, Spectrum offers development solutions for critical polymer-based components and devices for medical and other demanding markets. As a full-service partner, they provide technical expertise to bring projects from concept to production. Their capabilities include precision extrusion, injection molding, laser processing, assembly and more. With 20 locations in six countries and over one million sq. ft. of manufacturing space, they solve customers’ most challenging problems with proven quality, responsiveness and innovation.
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Jonathan Jurgaitis, | Sr. Extrusion Engineer | Spectrum Plastics Group
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve sits with Erik Wendehost, Director of Sales at Applied Plastics, to discuss innovations in PTFE coating for mandrels, pull wires and hypotubes
Applied Plastics is a leading provider of PTFE coated products that are used in the design and manufacturing of advanced catheter systems. Their trademarked PTFE Natural® coating is applied to a variety of metals – including stainless steel, nitinol and silver-plated copper – and used in numerous applications like mandrels, pull wires, core wires, hypotubes, stylets and guidewires.They are committed to providing their customers with market-leading coated mandrels, wire and lubricious products that enable the manufacturing of innovative life-saving devices.
For more information, visit www.appliedplastics.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Erik Wendehost | Director of Sales | Applied Plastics
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses balloon technologies with Dan Kasprzyk, Founder and CEO of Poba Medical. Dan discusses Poba Medicals relationship with chamfr™, their clinician inventor programs as well as high traction balloons, weeping balloon technologies, and contract manufacturing.
Poba Medical was founded in late 2017 with a mission to provide world class medical device contract design and manufacturing support to a global customer footprint. Poba Medical has rapidly perfected the process technology and know-how to provide high quality rapid turn thermoplastic balloons for applications throughout the body covering interventional and surgical procedures.
For more information visit www.pobamedical.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Dan Kasprzyk| Founder and CEO | Poba Medical
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses polymers for implantable devices, vitro-in vivo testing, biomaterials development roadblocks, antimicrobial agents and polymers for implantable devices, and polymeric hydrogels for tissue engineering with Ekaterina (Katia) Tkatchouk, PhD and Distinguished Engineer at Edwards Lifesciences. Katiadoes research on polymeric materials that come from biological or synthetic sources used for long- & short-term implantable devices. Earlier this year Katia was recognized as an Innovator Award Winner by Edwards Lifesciences.
Edwards Lifesciences is a global leader in patient-focused medical innovations for structural heart disease, as well as critical care and surgical monitoring. Driven by a passion to help patients, the company collaborates with the world’s leading clinicians and researchers to address unmet healthcare needs, working to improve patient outcomes and enhance lives.
To learn more, visit www.edwards.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Ekaterina (Katia) Tkatchouk, PhD | Distinguished Engineer | Edwards Lifesciences
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
Steve sits with Tyler Ware, Owner and President, of GenX Medical to discuss some of the unique challenges and opportunities associated with medical extrusion.
GenX Medical is a custom medical tubing supplier specializing in micro-bore tubing, bioresorbable extrusions, multi-lumen tubing, and more. They are dedicated to quick delivery of prototype quantities of custom medical extrusions, but can also handle production quantity orders.
For more information, visit www.genxmeds.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Tyler Ware | Owner and President | GenX Medical
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson talks with Nate Doyle, VP of Sales and Marketing, at Compounding Solutions to get an update on the current supply chain of medical plastics.
Compounding Solutions LLC is a global leader in the manufacturing of custom medical polymer compounds, color concentrates, and additive concentrates for extrusion and injection molding to be used in Class I, II, and III medical devices. Our custom formulation capabilities include radiopaque, pre-colored, heat & UV stabilized, and low friction.
To learn more, visit www.compoundingsolutions.net
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Nate Doyle | VP Sales and Marketing | Compounding Solutions
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses applying hydrophilic lubricious coatings to the inner lumens of catheter tubing with Dr. Bob Hergenrother, VP of Research at Biocoat. Bob gives a high level overview of hydrophilic coatings and discusses coating the inner lumens of silicone and thermoplastics tubing as well as aspiration lumens to aid in the removal or capture of emboli, particles, or clots.
Biocoat is a full-service hydrophilic coatings provider specializing in supplying lubricious coatings, custom coating services, and coating equipment for medical devices. Biocoat is the only hydrophilic coatings provider to offer best-in-class performance in Thermal and UV (ultraviolet) coatings, as well as industry-leading customer service and coating equipment.
For more information, visit www.biocoat.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Dr. Bob Hergenrother | Vice President of Research | Biocoat
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses medical extrusion for medical devices with Patrick Daly, Director of Extrusion at Biomerics. They discuss multi-lumen extrusions, elongation values of balloon tubing, polyurethane tubing, outer jacket extrusions for hypotube-based shafts, and more.
Biomerics is a vertically integrated medical device contract manufacturer serving the interventional device market. Over nearly three decades, they’ve grown from one location to a vertically integrated medical device contract manufacturing partner with nine facilities. What makes them unique is their engineering depth. Through investment and acquisition, they’ve strategically added all the core technologies—both materials and processes—to meet the needs of the interventional marketplace.
For more information, visit www.biomerics.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Patrick Daly | Director of Extrusion | Biomerics
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve discusses additive manufacturing for medical devices with Drew Richardson, Director of Additive and Component Development at Resolution Medical. Drew discusses their partnership with Carbon3D, the benefits of CLIP printing over conventional FDM printing, some of the interesting projects they’ve worked on, and more.
Resolution Medical is a medical device manufacturer located in Minneapolis, MN. They are FDA registered in vitro diagnostic and in compliance with all applicable regulations, including the Quality System Regulation 21 CFR Part 820 and ISO 13485:2016.
For more information, visit www.resolutionmedical.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Drew Richardson | Director of Additive and Component Development | Resolution Medical
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses silicone extrusion for medical devices with Paul Mazelin, CEO of Simedex. Paul dives into some of the differences between silicone extrusions for class II vs class III devices, Mico extrusions, ShapeShift Technology and more.
SiMEDEx Inc. is an ISO 13485 certified company based in Paso Robles, CA. SiMEDEx that extrudes precision silicone tubing for medical device applications. The company has a robust quality system supporting the medical device community in both implantable and non-implantable applications.
For mor information, visit www.simedex.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Paul Mazelin | CEO | Simedex
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses early-stage medical device development with Jordan Mykleby, Vice President of Merge Medical.
Merge is a medical device studio that pairs engineering and business strategy services to advance clinically relevant technology toward commercialization. We prepare early med device technology for funding and advanced development.
For more information, visit www.mergemed.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Jordan Mykleby | Vice President | Merge Medical
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses deflectable and steerable catheters with Ross Paulson, VP Engineering and Design Services at Midwest Interventional Systems. They focus on deflectable and steerable catheters for modern interventions that require transeptal access to the left side of the heart. They take a deep dive into some of the design inputs for deflectable and steerable catheter shafts and discuss applications for bi-directional and 4-way deflectable catheters.
Midwest Interventional Systems is a contract design, development, and manufacturer for minimally invasive delivery systems based in Maple Grove, MN. They are a dedicated and multidisciplinary group of problem solvers with decades of engineering expertise. As a leader in complex catheter development, they have assembled a team of world class engineers that don't shy away from challenges.
For more information visit www.midwestint.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Ross Paulson | VP Engineering and Design Services | Midwest Interventional Systems
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses polymers and compounds for medical devices with Amar Nilajkar, VP of Business Development at Foster. Amar goes into detail on their new fluoropolymer-based solutions, including their PureFluon FEP, Porex Virtek® sintered PTFE membrane technology, and compares some of the differences in regulatory and manufacturing environment that are required forimplantable polymers and compounds.
For over thirty years Foster Corporation has been serving medical device manufacturers with industry leading technology and service in biomedical materials. These include custom medical compounds, implantable materials, and polymer distribution. Within ISO 13485:2016 facilities, Foster offers comprehensive support to customers from formulation development through production.
For more information visit www.fostercomp.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Amar Nilajkar| VP of Business Development | Foster
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson interviews Ido Sadan, R&D Manager at Coramaze Technologies base in Petach Tikva, Israelabout the online collaboration community, Medtech-Secrets, the idea of heuristics in device development, and a new medical implant device developed by Coramaze Technologies.
Medtech-Secrets is on online community that promotes collaboration between innovators in the industry.
For more information visit www.medtech-secrets.com
www.facebook.com/groups/medtech.secrets
www.linkedin.com/company/medtech-secrets
Coramaze Technologies is medical device company that develops minimally invasive technologies to treat structural heart valve diseases.
For more information visit www.coramaze.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Ido Sadan | R&D Manager | Coramaze Technologies
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses medical balloons with Teddy Mudge, Founder and Managing Director of Hoop Medical.
Hoop Medical specializes in the development and manufacture of advance medical balloons for the global medical device industry.
For more information, visit www.hoopmedical.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Teddy Mudge| Founder & Managing Director | Hoop Medical
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses medical balloons with Teddy Mudge, Founder and Managing Director of Hoop Medical.
Hoop Medical specializes in the development and manufacture of advance medical balloons for the global medical device industry.
For more information, visit www.hoopmedical.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Teddy Mudge| Founder & Managing Director | Hoop Medical
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses the supply chain of PTFE Liners and FEP heat shrink tubing and expansion activities with Junkosha USA’s President and CEO, Joe Rowan
Junkosha are pioneers of fluoropolymer-based technologies across many sectors including microwave interconnect and medical devices. This includes thin wall etched PTFE liners and peelable FEP heat shrink tubing for medical devices. Junkosha has three operations in Japan, including their headquarters as well as sites in the US, UK and China.
For more information, visit https://www.junkosha.com/en
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Joe Rowan | President & CEO | Junkosha USA
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruder
For video episodes visit www.us-extruders.com/podcasts
Steve Maxson discusses transforming extrusion from an art to a science with Systematic Extrusion’s CEO, Braulio Polanco.
Systematic Extrusion is the pioneer in hands-on extrusion training. They have developed a data-driven systematic approach based on scientific principles that enable extrusion manufactures to produce high quality product consistently and effectively every time. For more information, visit www.systematicextrusion.com
Host: Steve Maxson | Innovation & Business Development Manager | US Extruders
Guest : Braulio Polanco | Founder & CEO | Systematic Extrusion
Announcer: Bill Kramer | President | US Extruders
Producer/ Editor/ Original Music: Eric Adair | Marketing Manager | US Extruders
For video episodes visit www.us-extruders.com/podcasts
Coming soon... Steve Maxson interviews Joe Rowan, President and CEO of Junkosha USA, to discuss the supply chain of PTFE liners and FEP heat shrink tubing.
HOST: Steve Maxson | Innovation & Business Development Manager | US Extruders
GUEST: Joe Rowan | President & CEO | Junkosha USA
Intro vocals: Bill Kramer | President | US Extruders
Producer/Editor/Original Music: Eric Adair | Marketing Manager | US Extruders
For more information visit www.us-extruders.com/podcasts